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Other Products / Services

PREVENTIVE MAINTENANCE SERVICES

All dust collectors require regular inspection to preserve overall efficiency of the system. DeGATECH Environmental Pollution control systems offers preventative maintenance for DeGATECH dust collection systems including dust collectors, mist collectors, Wet Scrubbers and other filtration solutions. You don't need to worry about inefficient systems or malfunctioning equipment affecting your facility with our comprehensive services.


You can get some of the best preventative maintenance services for your equipment when you work with DeGATECH. We always make sure the equipment in your facility is working the way it should without any potentially problematic operation.


To keep your dust collection system operating at its best, DeGATECH technicians can perform preventative maintenance on all components. Youll be assured of efficient performance, reduced containment failure and longer product life.


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CONSULTATION SERVICES

According to the ACGIH - American Conference of Governmental Industrial Hygienists, over ninety percent of dust collection systems are improperly designed or installed.Many of our clients are either upgrading their facility with new equipment, or looking at ways to optimize the equipment they have. Who doesnt like to do more with less? A majority of dust collection and Wet Scrubber filtration systems in operation are no longer compliant with current fire and safety codes for combustible dust. Still more systems suffer from worn out components and parts that keep them from operating at the level necessary for a clean facility. We will design the systems that are right for you NO MORE NO LESS!


The world class dust collectors we design and size at DeGATECH that can prevent the effects of air pollution in your facility, including dust explosions and worker illness caused by dust inhalation. We know that all industrial manufacturing, food processing, and fabrication facilities are different, and thats why we offer extensive configurations of dust collector systems, each with different features to make them highly functional for your unique application.

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INSPECTION AND AUDIT

One of the most important things DeGATECH have learned over our years in helping people solve their industrial dust collection / Wet scrubbing problems is that many facilities have good equipment on site but the design and implementation of the equipment results in underperforming systems. Many of our clients want to know why their existing dust/wet collection systems have excess dust generation from pick-up points, experience frequent plugging in the ducts and allow dust buildup in process areas. This is where the DeGATECH system audits come in.


Our customers often ask us to visit their facility to review their current dust collection /Wet scrubbing system and provide a detailed audit and report that measures the current performance, identifies areas that can be improved and provides budgetary estimates for what those improvements will cost. There are many names for this process including: system audits, baseline assessments or gap analysis, but the basic goal is the same to help our customers understand what they have now and how to improve performance going forward.

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EXPLOSION PROTECTION SERVICES

DeGATECH is an expert company with years of experience installing reliable dust collection systems that knows how to appropriately design and install the ATEX compliant solutions. As a custom solution on existing normal systems. They should be able to:


- Choose suitable electrical and ventilation equipment and locate dust collectors outdoors


- Use dust collection systems with the inlet located as close to the dust producing process


- Reduce or eliminate sparks from static electricity through bonding and grounding of equipment


- Remove open flames, sparks, friction, heat sources, and other sources of ignition


- Wrap covers around pipes and cables, or embed pipes and cables in the walls, where possible, to reduce surfaces where dust can accumulate


- Assist on safe venting of fire ball & avoid secondary explosions

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ATEX SYSTEM

DeGATECH is an expert company with years of experience installing reliable dust collection systems that knows how to appropriately design and install ATEX Compliant dust collection and extraction systems.


DeGATECH technical team can be able to guide their customer in following things:


- Use dust collection systems with the inlet located as close to the dust producing process


- Reduce or eliminate sparks from static electricity through bonding and grounding of equipment


- Remove open flames, sparks, friction, heat sources, and other sources of ignition


- Wrap covers around pipes and cables, or embed pipes and cables in the walls, where possible, to reduce surfaces where dust can accumulate


- Suggest on primary & Secondary explosion hazards


- Flameless venting options


- Protecting process equipment


- Explosion vent positioning

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SMART-VX CONTROLLER

The SMART-VX Control manages fan speeds for optimum performance resulting in energy savings and longer filter life.


Often, equipment will function successively or alternatively. The air flow rate increases above the needs of the equipment, which creates an unnecessary energy consumption expense (blower and evacuated hot air).


The SMART-VX is a control device which calibrates dust collector outputs, or any other equipment on a suction line which optimizes blower usage.


With the SMART VX, velocity sensor within the system (like dust collector or make-up air unit) is measured and the controller adjust the fan speed depending of the number of devices running. It is also possible to adjust the fresh air inflow preventing negative pressure inside the building.


STANDARD CHARACTERISTICS


- Variable frequency drive


- Control panel equipped with Airflow Controller


- Premium efficiency motor

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Filter Bags

  • Type Bag Filters

DeGATECH bring forth the best quality Dust Collector Filter Bags that are used to be fitted in dust collectors. The offered Dust Collector Filter Bags are designed and manufactured using the best quality raw material and advanced machines under the guidance of our experienced professionals. Also, offered Dust Collector Filter Bags are widely demanded for its features given below. Our clients can avail these bags from us in various designs as per their accurate needs.


FEATURES


- Fine finish


- Durability


- Crack resistance


The conventional dust collector filter bags are manufactured using non woven needlefelt media. The fibres of the base material, with the support scrim in the middle is passed through a high speed needle-loom. The specially designed needles punch the fibres and interlock them on the support scrim. The material is then calandered and singed to give an aesthetic surface finish. The result is a stable textile material having air permeability suitable for dry dust filtration.


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FILTER CARTRIDGE

  • Type Cartridge Filter

We supply industrialfilter cartridges for all dust collector types ranging from silo-top collectors, horizontally mounted cartridge collectors, pleated bag collectors, vertically mounted cartridge collectors, flat cell filter collector. We supply customized filters or standard filters forreplacement.


FEATURES


- More on-time with fewer filter changeouts


- Maximizes pleats per inch in cellulose polyester blended media.


- MERV 13, MERV 15 & MERV 16 available


- Media blends include fire retardant medias


- Excellent efficiency on sub-micron particles


- Fine fibers promote surface loading of dust


- Surface load dust pulses easily off the cartridge media


- Excellent for submicron dusts


- MERV15 & MERV 16 initial filtration efficiency

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CUSTOM DESIGNING

According to the ACGIH - American Conference of Governmental Industrial Hygienists, over ninety percent of dust collection systems are improperly designed or installed. The world class dust collectors we design and manufacture at DeGATECH that can prevent the effects of air pollution in your facility, including dust explosions and worker illness caused by dust inhalation. We know that all industrial manufacturing, food processing, and fabrication facilities are different, and thats why we offer extensive configurations of dust collector systems, each with different features to make them highly functional for your unique application.


The selection of control equipment without adequate knowledge about dust and gas involved leads to serious shortcomings and greater expenditure in future. Selection is governed by a blend of Technical, Commercial and Legal criteria together with experience.


The selection procedure is not achieved in a single step. Several considerations are made. Besides main equipment, selection of auxiliary equipments like Fan, dust conveying, dust disposal systems, gas type, gas solubility etc. is equally important. Performance of auxiliary equipment largely influences the performance of control equipment. It may so happen that proper choice of Auxiliary equipment my change the entire choice of control equipment. The Success of the control equipment is dependent on the right choice and on or good design and to achieve the same, it is important to have certain information to assess the type and design of control equipment best suited for a particular pollution problem.

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DOUBLE STAGE FANS

  • Type Centrifugal Fans

DeGATECH fans are provided with a double-extension motor directly coupled, double reverse blades impeller in welded steel and a casing in thick galvanized sheet iron. Capacity ranging from 500 to 20.000 m3/h. Total pressure from 900 mm WC to 2400 mm WC. Max temperature of the carried air is 80C.



FEATURES


- Very High Pressure Double Stage Industrial Fans.


- Spark Resistant & ATEX Complaint Fans are available


- Construction High-efficiency backward blades impeller.


- Direct-coupled double shaft motor with impeller splined on the shafts.

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PURGING CONTROLLERS

DeGATECH supplies timer boards that monitor and control your pulse jet dust collector cleaning cycles. The right dust collector timer board option for you can vary depending on your plants unique requirements. Timer board options can vary from AC and DC panels, multiple channels, economical no-frills timers, to advanced automated features.


Timer boards typically include three operating modes; a continuous cycle, an on-demand cleaning mode & DELTA P control based cleaning. Continuous cleaning occurs when the timer board is always pulsing to clean your filters while the dust collector is in operation. If you have an extremely demanding application, this may be the right option for you.


If you dont have an extremely demanding application, on-demand cleaning may be a better solution. With on demand cleaning, the control panel is set by the operator to clean the bags only when the differential pressure reaches a high range, then the system will pulse down to a lower range. This allows for longer filter life, reduced energy consumption, reduced labour costs, and improved air flow and pickup velocities.

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INDUSTRIAL AIR WASHER

  • Type Industrial Air Washers

Designed and manufactured to perfection, DeGATECH is one of the most excellent and leading manufacturers and exporters ofIndustrial Air Washer. Our entire assortment is widely acknowledged for its features like strong body construction, low power consumption, easy installation and durability. Manufactured under the supervision of team of diligent experts, we also offer customized air washers as per the specifications provided by our clients. Our ecofriendlyIndustrial Air Washeris applicable for effective cooling through a natural process and provide fresh ambiance.


TYPES OF AIR WASHER



- CENTRALIZED AIR WASHER


- EVAPORATIVE PORTABLE AIR WASHER



FEATURES



- Excellent functionality


- Rugged design


- Impeccable finish


- Enhanced durability

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FUME EXTRACTOR

  • Type Fume Extraction Systems

Welding and metal cutting fumes cause serious health problems and affect production. Fumes are generated in various industry process like Laser cutting, Laser Marking, Plasma cutting, Welding, Chemical Laboratory, and also in chemical storage applications. These fumes hazardous to human health and should be effectively removed, Filtered and then passed to atmosphere as per Pollution Control Board norms, Occupational Safety norms to improve health, safety and productivity of employees.


FEATURES


-High dust removal efficiency, up to 99.95% down to 0.5 micron 0.3 Microns


-Stable operation, not affected by the resistivityof dust;


-Not restricted by dust type, concentration difference or particle size


-ATEX Compliant solutions as per NFPA guidelines.


-Emission concentration can lower upto 10 mg/Nm3, even < 2 mg/Nm3.


-Bag Filter Houses ranging from small capacities 1500 CMH upto 2, 00, 000 CMH and above.

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PNEUMATICS &amp; HYDRAULICS

  • Type Pneumatic Equipment

DeGATECH in collaboration with Adroit group, has ventured in the field of Pneumatic & Hydraulic products. This vertical is handled by its experienced and dedicated employees who have been catering to Indian Industry since almost 3 decades. Company manufactures Hydro-pneumatic Equipments, Large Bore Double Acting Pneumatic Cylinders, Hydraulic Automation Systems, Hydraulic Equipments, Pneumatic Equipments, Hydraulic Valves, Pneumatic Actuators, Pneumatic Automation Systems, Pneumatic Valves, Power Pack Unit, Pressure Switches, Rotary Actuators, Control Valves, Feed Control Cylinders.

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BAGHOUSE CAGES

DeGATECH manufactures a wide rangedust collector cages for all baghousemakes and models.Whether to fit DeGATECH dust collector filters, new installations, or aftermarket replacements, DeGATECH dust collectorcages will meet your needs. Our dust collector cages can be made to fit existing collectors from any baghouse manufactures such as Thermax, Reico, Dantherm, DISA, Donaldson DCE, Batliboi, Astek, Gencor, Mikropul, Wheelabrator, etc. We can also manufacture uncommon and specialized cage designs as required.


DeGATECH manufacture and supply a wide range of Filter Cage. These are manufactured by high grade of raw material in order to increase the durability of the cage. These are made in galvanized steel, mild steel and stainless steel and are available in different types as flange type, u type, groove type etc.


MATERIALS/FINISHES


Carbon Steel/Mild Steel


Galvanized Steel


304 Stainless Steel


316 Stainless Steel


Epoxy Coated (High Temp

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MIST COLLECTOR

  • Type Mist Collectors

mist collectors and fume collectors reduce the amount of mist, aerosols and fumes in the workplace atmosphere. They can be used for treating media streams involving combinations of liquid/vapor, or solid/vapor. Mist collectors and fume collectors are commonly used alongside machining equipment and other devices which generate oil mists or plumes of smoke or debris during operation. Typically, they are designed either as source collectors to capture material directly or as ambient collectors to treat air as it circulates through an environment.


types of mist collectors


deg-mco series (oil mist collector)


deg-mcw series (water mist collector)


deg-mcs series (oily smoke collector)


features


- high efficiency backward inclined centrifugal fan assembly


- unit for individual cnc machines


- integrated pump & hepa options


- two+ machines/centralized systems


- modular (customized) design


- modular design


- reusable wire-mesh filters

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DIAPHARGM VALVE

Diaphragm valves come in a range of configurations to suit all types of pulse jet dust collector cleaning designs. Diaphragm valves use a flexible molded diaphragm to regulate airflow through the filters for optimal cleaning. The diaphragm valve creates a pulse of air that shakes through the bag, shaking off any dirt on the outside of the bag and cleaning the filter.


DeGATECH can provide replacement diaphragm valves for any application. We also provide the diaphragm repair kits for these valves. Also known as rebuild kits, diaphragm repair kits can return your diaphragm valve back to peak performance.


We stock and supply a wide range of brand name diaphragm valve replacements such as:


- GOYEN


- TURBO


- ASCO


DeGATECH supplied Pulse Jet Valves are driven by integral solenoid pilot operator. At the point when the valve is charged, the trapped air above pulse valve diaphragm is quickly exhausted causing quick opening of main diaphragm pulse valve. When the pilot valve is discharged, air escapes through drain gap of primary pulse jet valve to adjust the diaphragm pressure and immediately closes the valve.

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VEHICLE EXHAUST EXTRACTION

DeGATECH offers a wide range of vehicle exhaust extraction equipment that can be used in motorbikes, cars, vans, trucks or bus workshops.Workshop Managers can choose a system that best suits their specific application with single extractor stations, centralized installations, fixed, mobile, wall or floor mounted systems available.


However; DeGATECHoffers much more than just vehicle exhaust drops, reels or rails, we offer complete system solutions. DeGATECH will properly engineer, install and commission the entire system for you from the drops, reels or rails to the ducting and right back to the exhaust fan.


The manually operated Hose Reel is spring recoiled and its hose and nozzle hang at a convenient height above the operators head. After use, manually disconnect the nozzle, give the hose a pull and the reel will recoil the hose.

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PLASMA CUTING TABLE

DeGATECH builds Work Tables to fit under any gantry style cutting machine, regardless of brand. We have three proven designs in the field at this time and can custom design a work table to your requirements if one of our proven designs does not meet your need. All units are built to order and to exact dimensions to fit under your machine.


STANDARD DOWNDRAFT WORK TABLE:



All units over 6 wide or 10 long feature a zoned intake system, with no more than 5 of intake open at any one time. This makes the exhaust system more efficient and allows use of a smaller exhaust blower. Our zones are operated pneumatically to open at the precise time and stay open up to a minute after the cutting has moved into the adjacent zone. There are no mechanical arms hanging out to be tripped by the gantry and no ski sticking out to trip them. The slag floor is slanted to the rear of the table and two large cleanout doors are provided. All work tables are designed to support full sheets of 2 plate. Heavier designs are available.


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SPARK ARRESTOR

its not just a spark trap! suppressing fire hazards is essential to protect your facility from suffering a potentially devastating dust explosion. One of the most important lines of defence against dust collector fires and explosions are baghouse spark arrestors. Degatech baghouse spark arrestors, or spark traps work to capture or extinguish sparks in the inbound dust before they enter into the baghouse or cartridge dust collector. This equipment is absolutely necessary with processes that produce embers or sparks from thermal cutting, polishing, smelting, etc such as metals processing, thermal spray shops, foundries, recycling, etc


type of spark traps



1) deg-spkt-il (in-line series of spark arrestors)


2) deg-spkt-ps (pre separation series of spark arrestors)


features


- highly effective removal of sparks butts


- compact in design


- divisible body: for easy maintenance


- duct clamp connections: for easy installation, service and dismantling


- optional: inspection hatches for regular checks

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DOUBLE DUMP VALVES

  • Type Dump Valve

DeGATECH dump valve (also known as a double dump valve, flat gate valve, or double flap gate valve) controls the rate of material flow through a system more efficiently than a rotary valve. Because there are two gates, one of which is always closed, the pressure drop from inlet to outlet is always maintained. A dump valve endures much less wear and tear than a regular rotary valve, making it last longer and keeping maintenance costs down.


Our dump valves are available with pneumatic, gravity and electric operators. These valves are widely used in the following industries: cement, fly ash, iron ore, paper, and bulk powders.

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DUCTING

These products are made only from high quality components. A duct system is often referred to as ductwork. We work on the better layout planning, sizing, optimizing, and detailing, in duct designs as per International standards for good workmanship. We work with high skill and well qualified team to provide best solution on ducting system.


FEATURES


- Standards Compact design


- Different sizes


- Low maintenance


- Excellent quality


- Easy to use


- Excellent finish


- All ducts, bends& connections are based on ACGIH and International guidelines.


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PP, FRP &amp; SS Tanks

  • Type Pp Frp Tanks

DeGATECH manufactures highly engineered PP, FRP & Stainless Steel recirculation tanks columns for its own consumption of Wet & Dry scrubber products. Since the production facility is already developed in house, DeGATECH has extended the advantage only to its Industrial customer who looks for uncompromised solutions.



DeGATECH produces premium quality Water storage, electroplating, powder coating, chemical storage, chemical reaction vessels etc. Different properties could be achieved by using our special grade resins. DeGATECH uses high grade resins can withstand strong acids and temperatures upto 800- 1000 deg C.



Any thickness & shape could be achieved as per the requirement, proper reinforcement is provided according to the size & shape of tanks. DeGATECH also manufactures PVC/PP tanks reinforced with FRP lining.



In DeGATECH, we use our innovative ideas and cutting edge technology at our well-facilitated production house, the products are welded robustly and 100% leakage proof guarantee. These excellent quality storage tanks are offered in multiple shapes like rectangular and square. Besides, customization of these tanks can be done as per the clients'' requirements


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SITE TRAINING

DeGATECH always believes in asset care. The best wayto achieve maximum efficiency and operation from your dust collection & Wet Scrubbing systems is by having your personnel with the proper training for maintaining and operating the systems from DeGATECH. With trainingfrom DeGATECH, your maintenance technicians, maintenance planners, engineers, operators and reliability staff will be able to keep your systems running at maximum efficiency, troubleshoot any problems that may arise, and optimize the systems to meet the demands of production.

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ANNUAL MAINTENENCE CONTRACT

COMPREHENSIVE AMC


DeGATECH believes in asset care hence undertake comprehensive annual maintenance contracts involving supply of essential spare parts & services of our experienced service engineers & workman. Our people are trained on all OEM designs. They can operate and maintain the system with proficiency and ensure continuous availability. Entrust us with AMC of your dust collection equipments and you shall witness the change. Total number of Engineer visits depends upon the criticality of the job.


NON-COMPREHENSIVE AMC


DeGATECHs Non-comprehensive AMC is only service, but very similar to a Comprehensive AMC. In this, the cost of spare parts replacement is borne by the customer. Preventive maintenance is covered on periodic basis and DeGATECH service teams advice on hardware required to avoid break downs.

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ROTARY AIRLOCK VALVE

  • Type Rotary Airlock Valve


DeGATECH uses rotary valves is a critical component for many dust collection processes where the dust load is quite high or wherever the dust needs to be discharged safely in the dust drum or in jumbo bags. Rotary valves make it easier to control the flow of material from bins, hoppers, or silos, onto conveying or processing systems.


DeGATECH offers a complete line ofrotary airlocks for dust collectors. Our airlocks can be used in such applications such as gravity discharge of filters, rotary valves, cyclone dust collectors, and rotary airlock storage devices to precision feeders for dilute phase and continuous dense phase pneumatic conveyor systems.



Many options for our rotary valves are available in cast iron housings, stainless steel housing, high temperature ratings, chrome plating, open and closed rotors, tip options, and more. Here are a few sample drawings for some of our in-stock rotary valves:



- 4Inch Rotary Valve



- 6 Inch Rotary Valve



- 8 Inch Rotary Valve



- 10 Inch Rotary Valve



- 12 Inch Rotary Valve



- 14 Inch Rotary Valve



- 16 Inch Rotary Valve



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Motor Starters

DeGATECH manufactures all range of electrical starter & control panel using high grade raw materials and modern ingredients, as per the set industry norms and guidelines. Owing to this, the product is known to have a superior performance, longer service life, high capacity and is highly user friendly in nature. In addition, our offered product range is known to have a superior performance and longer life.



We are one of the reputed manufacturer and supplier for all type of Starter Panels. Our Panels are widely known for facilitating easy starting of motors. Our starters are suitable for operation of motors ranging from 0.5 HP to 500 HP capacity, these panels are available in various specifications and sizes.


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SOUND PROOF CANOPY

  • Type Sound Proof Canopies

The purpose of Acoustic Enclosure is to minimize the noise created by machines. At DeGATECH, We manufactured and Supply Notable ranges of Acoustic Enclosure. Here, we give the assurance of Accuracy, Durable finish and High quality of these products. Acoustic Enclosure is a generally accepted technical term, which is used to define a closed engineering structure, specifically designed and built for the purpose of reduction, minimisation, or attenuation of the noise generated by particular types of equipment or machinery. Such as large air conditioning and refrigeration units, power generators, manufacturing lines, grinders, blowers, compressors, pumps, saw booths, gear boxes, etc. Acoustic enclosures represent a separate type of noise control solutions. Other examples of which are acoustic barriers, screens, louvers, acoustic walls and doors, each specifically designed for a particular application. In the most general situation, acoustic enclosures are closed chambers, made of acoustic materials that ensure sound or noise isolation and absorption. Depending on a particular application, acoustic enclosures may also perform additional functions, such as vibration isolation.

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Fire Suppression Systems

  • Type Fire Suppression Systems

With many types of industrial dust collection involve the collection of hot compounds, or sparks which can pose a fire hazard within the system. This can further lead to potential Dust Explosions which more than just damaging property, can lead to massive loss of life within your facility.


DeGATECH Fire Suppression technology is available for in your existing dust collector. This technology works by installing various sensors, and piping throughout your Baghouse. When the sensors detect that a ignition source is present, they work by releasing a fire suppression agent either directly into the collection media or upstream in the dust collection system. This allows the airflow to draw the agent into the filtration system or collector.


Our Fire Suppression systemscan use a variety of suppression agents to meet your exact needs. These include:


- CO2


- Dry Chemical

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INSTALLATION &amp; COMMISSIONING

DeGATECH is able to offer installation services for all the products we market and provides a broad range of services from project management to complete turnkey responsibility. Wherever and whenever these services are needed, DeGATECH has the experience and skill to ensure that your system is installed in a timely manner and functions as designed.


DeGATECH has completed many installation & Commissioning projects from concept through layout, equipment selection, and installation to start-up, we pride ourselves in having the resources to effectively and efficiently complete the job. If you are interested in single source responsibility, contact DeGATECH company/ authorized Channel Partner.



DeGATECH can provide installation services forturn-key systems including dust collectors, wet scrubbers, explosion and fire prevention, make-up air units, fans, duct/hoods, noise enclosures and vacuum conveying systems anywhere across South Asian countries for other countries DeGATECH provides Supervision/advisory services. Once we have the system designed and the equipment ready to go, we provide full equipment installation. Our seasoned team of dust collection & Wet scrubber experts will work with your team to provide everything needed on-site for a turnkey installation with minimal hassle on your end. Whatever your needs, our team has you covered with minimal work required on your end.

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PNEUMATIC SLIDEGATE

  • Type Pneumatic Slide Gate Valve

DeGATECH supplied pneumatic slide gates are used in a wide variety of bulk material handling applications. They can be used on the bottom of screw conveyors at intermediate discharge locations to divert product to another location, below silos to stop the flow of product to downstream equipment or even as emergency shut-off gates to stop material surges. DeGATECH s pneumatic slide gates use a pneumatic or air operated cylinder to actuate the slide plate open and closed. Typically, plant air pressure (approximately 80 psi) is all that is required to power this multi-use slide gate. The slide plate is guided by bronze-bushed rollers on the bottom and 1/2 thick UhMW slide plate retainers on the top. The rollers require no grease and are adjustable in order to provide years of maintenance free service. Replacement parts are low cost and stock items at DeGATECH and available for overnight delivery.


ROUND SIZES


4, 6, 8, 10, 12, 14, 16 , 20

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  • Amardeep Jinde (DeGATEC ENGINEERING SOLUTIONS INDIA PVT LTD)
  • M 606, Megacentre, Magarpatta City, Pune 411028, Hadapsar, Maharashtra, India
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  • Call 08069182239 Ext. 119