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Printing industry rubber rollers and PU Rollers
With the advent of printing industry since colonial times and with changing business dynamics of printing industry we are successfully engaged in manufacturing of the printing rubber rollers. Rubber rollers forms the basic component of printing industry and these are on high demand which fulfill most important nature of work in printing industry. We have wide variety of rubber rolls manufactured from synthetic rubber rolls, Silicon rubber rolls, Natural rubber rolls and many more.
Our range in printing industry is wide and is expanding. We delivery most important range of rolls includes :
We are in to the manufacturing of PU rollers which are designed to meet the requirement of customer and is of international standards. Our PU rollers are know for its design , durability and load bearing capability. These rollers are designed and can be customized as per the customer needs and can be easily installed , and reliable in nature
The specifications of printing rubber rollers can vary based on the printing method, specific requirements of the printing application. Here are some general specifications and examples:
Rubber Type: Printing rollers are commonly made of various rubber compounds, including Nitrile, EPDM, Silicone, or Urethane, depending on the printing application.
Hardness: Measured in Shore A durometer, the hardness can range from soft (30-40 Shore A) for delicate substrates to harder (60-90 Shore A) for more abrasive printing processes.
TIR (Total Indicated Runout): Precision is crucial, and the roller should have low TIR to ensure consistent and high-quality printing.
Diameter: Printing rollers come in various diameters based on the printing press and application. Larger diameters are common in web and offset printing
Length: The length of the roller depends on the width of the printing material.
Core Type: The core can be made of metals like aluminum or steel, or other materials depending on the application.
Types of Printing Rollers:-
Inking Rollers: Used in offset printing to transfer ink from the ink fountain to the printing plate.
Impression Rollers:- Used in offset printing to transfer the image from the printing plate to the substrate.
Gravure Rollers:- Used in gravure printing for transferring ink from engraved cells to the substrate.
Flexographic Rollers:- Used in flexographic printing to transfer ink from the anilox roller to the printing plate and then to the substrate.
Web Press Rollers:- Used in web offset printing for high-speed, continuous printing on a roll of paper.
Our product is designed to fit and securely mount on the printing press Shaft. Rubber materials used in the rollers are regulatory compliant and environmentally sustainable.
A biscuit plant typically involves the production of various types of biscuits and cookies. Biscuit plant rollers play a crucial role in the biscuit manufacturing process. These rollers are used in the dough forming section, where the dough is flattened and shaped into the desired thickness before being cut into individual biscuits.
Specifications:-
Material: Biscuit plant rollers are often made from high-quality stainless steel or food-grade materials to ensure hygiene and compliance with food safety standards.
Coating: like Teflon or other non-stick materials to prevent the dough from sticking and to facilitate smooth dough processing.
Length of the rollers is determined by the width of the production line and the desired throughput. Longer rollers allow for higher production rates.
Gap Adjustments: Biscuit plant rollers are designed to be adjustable to control the thickness of the dough sheet. This is crucial for achieving the desired thickness for different types of biscuits.
Depending on the dough characteristics, some biscuit plant rollers may be equipped with cooling or heating mechanisms.
Examples:- 1) Embossing Rollers, 2) Adjustable Gap Rollers
Types of Machines where the Rollers are deployed:-
Leather Processing Machine Rollers:
Leather processing machine rollers play a crucial role in the leather industry, contributing to various stages of leather processing such as tanning, dyeing, and finishing. These rollers are designed to handle different types of leather and ensure consistent and high-quality results
Specifications:
Covering material is surface of the roller is often covered with materials like rubber, polyurethane, or other synthetic materials
length of the roller is determined by the width of the leather being processed and the machine's design
Hardness of the roller is measured in durometers. Different leather processing stages may require rollers with varying hardness to achieve desired results.
Examples:- Tanning Rollers : These are used in the tanning process to treat raw hides and transform them into leather. They need to withstand the chemicals involved in the tanning process.
Dyeing Rollers: Used for applying dyes and pigments to the leather. The rollers must have a smooth surface and be resistant to the chemicals in the dyeing process
Embossing Rollers: Designed with specific patterns to emboss or imprint designs onto the leather surface
Finishing Rollers: Used in the final stages of leather processing to apply finishes, coatings, or polishing compounds.
Machines where Leather rollers are deployed: Buffing Machine, Setting Machine, Splitting Machine, Shaving Machine Etc.
High-Density Polyethylene (HDPE) Plant Rollers
High-Density Polyethylene (HDPE) plant rollers are commonly used in various industrial applications, particularly in material handling and conveyor systems. HDPE plant rollers are typically made from high-density polyethylene, a thermoplastic polymer with a high strength-to-density ratio.
Material:- HDPE (High-Density Polyethylene): HDPE is a thermoplastic polymer known for its high strength, durability etc.
Diameter: The diameter of HDPE plant rollers can vary based on specific application requirements. Common diameters range from a few inches to several feet.
Length: The length of the rollers depends on the design of the conveyor system. we can make Longer rollers for broader conveyor systems.
Bearing Type: Rollers may have integrated ball bearings, which reduce friction and facilitate smooth rotation. The type and quality of bearings can vary, and sealed bearings are often preferred for protection against contaminants.
Shaft: The shaft of the roller is typically made of stainless steel.It provides support and ensures proper alignment of the roller.
Tube Thickness: The thickness of the HDPE tube depending on the load-bearing requirements of the application.
Temperature Resistance: HDPE has a wide temperature operating range, but specific formulations may be designed for enhanced temperature resistance, especially in extreme environments.
Load Capacity: The load capacity of the rollers depends on the design, diameter, and material specifications. We choose to make rollers that can handle the expected load in a given application.
Surface Finish:The surface finish of the HDPE roller may be designed to minimize friction and wear. Smoother surfaces can contribute to better conveyor system performance.
Color: Generally we make Green and Grey colour rollers.
It's important to note that specific requirements may vary based on the industry, application, and environmental conditions. For more details please consult us.
Customers:- Punjab plasto, Deesh Plastics chaheru, Vardhan packaging, Aarti packaging etc
Conveyer Rollers: helps in facilitating the movement of goods or materials along a conveyor belt.
Specification:-
Material:- can be made including steel, stainless steel, plastic, and rubber
Range:- range from 1.9 inches to 5 inches, but custom sizes are also available.
Length: length of a conveyor roller depends on the width of the conveyor belt and the specific requirements of the system.
Bearings: They have different types of bearings, such as ball bearings or roller bearings, to reduce friction and ensure smooth rotation.
Rollers Type:- 1) Gravity Rollers, 2) Powered Rollers, 3) Tapered Rollers
Examples:- Plastic Conveyer Rollers:- Material -High-density polyethylene (HDPE) or other plastic compounds
Gravity Conveyer Rollers:- for non-powered conveyors, diameter varies from1.9 inches to 3 inches and can by further customised.
Motorised Conveyer Rollers:- Powered rollers with built-in motors
The specifications of paper mill rollers can vary based on the specific requirements of the paper-making process and the type of paper being produced. However, I can provide you with a general overview of some common specifications for paper mill rollers:
Material:
Surface Finish:
Diameter and Length:
Weight:
We produce the roller as per he required application which ensures weight of the rollers should be appropriate for the application to ensure stability etc.
Bearings:
Rollers are equipped with bearings to facilitate smooth rotation.Sealed or lubricated bearings are often used to reduce maintenance requirements.
Hardness:
Balance:
We ensure properly balanced rollers which are essential to prevent vibrations and ensure smooth operation.
Textile Industrial Rollers
They are used in Textile industry for various process like within the textile industry, such as weaving, spinning, and finishing.
Specifications:-
