Falcon Valves & Flanges Pvt Ltd

Andheri East, Mumbai, Maharashtra

As the world transitions towards a cleaner energy future, hydrogen is emerging as a pivotal fuel source. At Falcon Valves and Flanges Pvt Ltd., we are proud to be at the forefront of this revolution, offering a comprehensive range of Hydrogen Service Valves designed and manufactured to meet the stringent demands of the entire hydrogen value chain – from generation to fueling stations.

Handling hydrogen presents unique challenges due to its small molecular size, high diffusivity, and potential for hydrogen embrittlement in certain materials. Falcon 's Hydrogen Service Valves are meticulously engineered to overcome these challenges, ensuring unparalleled safety, leak-tightness, and long-term reliability.

Key Features and Benefits:

• Forged Construction for Unmatched Integrity: Unlike cast valves, our hydrogen valves are primarily manufactured through the forging process. This ensures a superior grain structure, eliminating internal defects, voids, and porosity that can compromise integrity under high pressures and the unique demands of hydrogen. Forging provides exceptional strength, ductility, and resistance to hydrogen-induced degradation.
   
• Optimized Material Selection: SS316Ti and Beyond: We utilize premium material grades, with SS316Ti (Stainless Steel 316Ti) being a cornerstone of our hydrogen valve range. SS316Ti is a titanium-stabilized austenitic stainless steel known for its enhanced resistance to intergranular corrosion, particularly at elevated temperatures, and its improved mechanical properties. This makes it an ideal choice for challenging hydrogen environments where material stability is paramount. For specific applications requiring even greater resistance to hydrogen embrittlement or extreme conditions, we offer valves in other specialized material grades on request.
   
• Leakage Prevention: A Critical Imperative: Hydrogen 's small molecular size makes leak prevention crucial for both safety and efficiency. Our valves incorporate advanced sealing technologies, precision machining, and rigorous testing protocols to ensure zero fugitive emissions. This includes specialized packing designs and tight tolerances, critical for preventing hydrogen escape throughout the system.
• Comprehensive Application Coverage: Falcon Hydrogen Service Valves are designed to perform across the entire hydrogen ecosystem, including:
  • Hydrogen Production: Valves for electrolysis, steam methane reforming, and other generation processes, handling various pressures and temperatures.
  • Hydrogen Compression and Storage: Robust valves built to withstand high pressures for efficient compression and safe storage in tanks and cylinders.
  • Hydrogen Transportation: Reliable solutions for pipeline and mobile transport applications.
  • Hydrogen Fueling Stations: Precision control valves for safe and efficient dispensing of hydrogen to vehicles.
• Rigorous Quality Assurance: Every Falcon Hydrogen Service Valve undergoes stringent quality control procedures and comprehensive testing, including helium leak testing, to verify absolute integrity and performance under the most demanding conditions.

Choose Falcon Hydrogen Service Valves for a secure, efficient, and sustainable future, where the power of hydrogen flows reliably and safely.

Alloy 825 Valves

Alloy 825 Valves are made to work in highly aggressive industrial environments. These products are assured to give outstanding resistance to corrosion and heat. To serve your demands, we at Falcon Valves specialise in manufacturing high-quality Alloy 825 Valves. We promise to give a trustworthy, reliable flow control in applications where conventional valve materials fail.

Alloy 825 Valves an outstanding choice for use in

• chemical processing,
• offshore oil & gas,
• pollution control,
• nuclear fuel reprocessing,
• Marine applications.

Falcons Alloy 825 Valves are offered in different kinds, like gate, globe, check, and ball valves. All kinds are rightly engineered to withstand corrosive fluids and work under high pressure and temperature.

Why Choose Falcon Valves for Alloy 825 Valves?

• Years of industry experience - Decades of proficiency in designing field metal valves for harsh environments.
• Top material choice Just certified Alloy 825 materials are utilised, ensuring reliability and fulfilment.
• Customisation Capability personalised solutions for pressure size, rating, end connection, and valve design.
• Advanced Manufacturing CNC precision-machining and in-house excellence testing for leak-proof and true results.
• On-Time Delivery Streamlined manufacturing and logistics to meet your project deadlines proficiently.
• Compliant with worldwide Standards Valves are properly tested to meet ASME, API, and ASTM standards.
• Technical assistance and paperwork Get assistance from design to post-installation, like the material test certificates and examination reports.

Prime features of Alloy 825 Valves

Superior Corrosion Resistance

• It is quite resistant to phosphoric, sulfuric, and nitric acids and seawater. It turns perfect for chemical and marine setups.

Excellent Mechanical Strength

• It is about to keep the high tensile strength and dimensional stability under pressure and temperature distinctions.

Chloride Stress-Corrosion Resistant

• It is effective in chloride-rich environments where other materials are prone to cracking or ruin.

High-Temperature Capability

• Appropriate for the elevated temperature services without compromising performance.

Highly durable and long-lasting

• Low wear and tear, even in callous operating conditions, leads to reduced protection and extended service life.

Flexible Application

• Ideal for industries like petrochemical, fertiliser, water treatment, oil & gas, and pollution control systems.

Invest in reliability and performance with Falcons Alloy 825 Valves the favored choice for severe-service flow control.

If you are interested in our products and wish to place order, just contact our team. We also accept the customized orders from the side of the customer. Contact us now for more information.

Falcon Valves and Flanges Pvt Ltd. offers a specialized range of Ammonia Service Valves, meticulously engineered to ensure safe and reliable operation in challenging ammonia applications. Recognizing the highly corrosive, toxic, and flammable nature of ammonia, our valves are designed with critical considerations for material selection, sealing integrity, and rigorous cleaning procedures.

Manufactured from carefully chosen material grades such as carbon steel for anhydrous ammonia and stainless steel for applications where moisture may be present, our ammonia valves minimize the risk of corrosion and stress cracking. Each valve undergoes stringent cleaning and testing protocols to eliminate any traces of oil, grease, or hydrocarbons, crucial for preventing hazardous reactions with ammonia. With various pressure ratings and valve types available, Falcon Ammonia Service Valves provide a robust and secure solution for critical flow control in industries like fertilizers, refrigeration, and chemical processing.

Introducing Falcon Valves and Flanges Pvt Ltd. 's Triple Offset Butterfly Valves (TOBV) – meticulously designed and manufactured in-house to meet the most demanding industrial applications. Our TOBVs feature a unique triple offset geometry, providing a bubble-tight shut-off and bidirectional sealing, ensuring superior performance and extended service life.

Crafted from a wide range of high-quality material grades and available in various pressure ratings, Falcon TOBVs deliver exceptional reliability and efficiency for critical flow control in diverse industries.

Falcon Valves and Flanges Pvt Ltd. possesses extensive, in-hand experience in designing and manufacturing specialized Vinyl Chloride Monomer (VCM) Service Valves for critical applications within the petrochemical industry. Recognizing VCM as a colorless, highly flammable, and toxic gas that is typically handled as a liquefied gas under pressure, our valves are engineered to manage its unique and challenging properties.

Our VCM valves are precisely manufactured in high-grade materials such as Stainless Steel and Monel, chosen specifically for their excellent corrosion resistance and mechanical integrity in the presence of VCM, which can exhibit corrosive tendencies, especially when moisture is present. Stainless Steel (e.g., 316L) offers robust performance, while Monel (e.g., Monel 400, K500) provides superior resistance to stress corrosion cracking and general corrosion, crucial for applications where extreme purity and long-term reliability are paramount.

Having successfully supplied VCM valves to numerous petrochemical plants, Falcon Valves leverages its deep understanding of VCM 's characteristics – including its low boiling point, high vapor pressure, and potential for polymerization – to deliver solutions that ensure optimal safety, leak-tightness, and operational efficiency. Each valve is designed to withstand the pressures and temperatures inherent in VCM service and undergoes stringent quality control and testing to prevent leaks and ensure reliable flow control in this demanding environment.

Falcon Valves and Flanges Pvt Ltd. proudly presents its highly specialized Chlorine Service Valves, expertly engineered for the extreme demands of chlorine applications. Given the highly corrosive nature of both wet and dry chlorine, our valves are meticulously crafted from premium Hastelloy and Titanium grades, offering unparalleled resistance to pitting, crevice corrosion, and stress corrosion cracking.

With a proven track record, Falcon Chlorine Service Valves have been successfully deployed in numerous critical projects for industry leaders such as SABIC Saudi Arabia and Transco Abu Dhabi, demonstrating our commitment to delivering reliable, long-lasting solutions for the safe handling of chlorine in chemical processing, water treatment, and other vital sectors.

Falcon Sulphuric Acid Valves: Uncompromising Performance for Corrosive Environments Sulphuric acid (HSO) is one of the most widely used industrial chemicals, integral to processes across the Mining, Petrochemical, Steel, and Fertilizer industries. However, its highly corrosive nature presents significant challenges for valve integrity and operational safety. At Falcon Valves and Flanges Pvt Ltd., we specialize in designing and manufacturing a comprehensive range of Sulphuric Acid Valves engineered to excel in these demanding applications, ensuring long-term reliability and minimizing downtime.

Our extensive portfolio includes all types of valves – from ball and gate to globe, check, and butterfly valves – meticulously crafted to handle various concentrations and temperatures of sulphuric acid. The cornerstone of our offering lies in our precise material selection, leveraging advanced alloys to provide unparalleled corrosion resistance.

The Falcon Advantage: Superior Material Selection for Sulphuric Acid Service Choosing the right material is paramount for safe and efficient sulphuric acid handling. Falcon Valves offers valves manufactured from a range of high-performance alloys, each selected for its specific benefits in resisting sulphuric acid 's corrosive effects:

1. SS316 (Stainless Steel 316):

Benefits: Stainless Steel 316 is a cost-effective and widely used austenitic stainless steel, offering good general corrosion resistance. It performs well in dilute sulphuric acid solutions and at lower temperatures. Its molybdenum content enhances its resistance to pitting and crevice corrosion.

Applications: Ideal for less aggressive sulphuric acid concentrations (up to 20% at ambient temperatures) and where moderate corrosion resistance is acceptable. 

2. SS904L (Stainless Steel 904L):

Benefits: SS904L is a super austenitic stainless steel known for its exceptional corrosion resistance, particularly in moderate to high concentrations of sulphuric acid and at elevated temperatures. Its higher content of chromium, nickel, and molybdenum, coupled with copper addition, significantly improves its resistance to uniform corrosion, pitting, and stress corrosion cracking in sulphuric acid environments. It outperforms SS316 in more aggressive conditions.

Applications: Highly recommended for concentrations up to 70% at moderate temperatures, and for various concentrations at ambient temperatures where superior resistance is required. Suitable for critical lines in fertilizer plants, pickling lines in steel mills, and various petrochemical processes.

3. Alloy 20 (Carpenter 20 / UNS N08020):

Benefits: Alloy 20 is a nickel-iron-chromium alloy with additions of molybdenum and copper, specifically designed for excellent resistance to sulphuric acid. It provides superior performance across a wide range of sulphuric acid concentrations and temperatures, including hot and moderately concentrated solutions. Its composition offers outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion in sulphuric acid, as well as other aggressive acid.

Applications: A preferred choice for highly corrosive sulphuric acid applications, especially in the 20-50% range at boiling temperatures, or 85-95% concentrations at lower temperatures. Widely used in the fertilizer industry (e.g., phosphoric acid production), chemical processing, and pharmaceutical applications where robust acid resistance is critical.

4. Hastelloy C276:

Benefits: Hastelloy C276 is a nickel-molybdenum-chromium superalloy with excellent resistance to a wide range of severe corrosive environments, including very aggressive sulphuric acid concentrations, especially at high temperatures and in the presence of impurities or oxidizing agents. It offers exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. Its versatility makes it the material of choice when other alloys fail.

Applications: Reserved for the most challenging sulphuric service.

As Falcon Valves, we are proud to be a globally recognized and leading manufacturer of high-performance Non-Slam Nozzle Check Valves. Engineered for critical applications, our valves are the ultimate solution for safeguarding pipelines and equipment by effectively preventing destructive water hammer, mitigating surge pressures, and significantly extending the operational lifespan of vital systems. This advanced design inherently minimizes maintenance requirements and substantially reduces the total cost of ownership, ensuring seamless, efficient, and reliable fluid management even in the most demanding environments.

Our meticulously designed Non-Slam Nozzle Check Valves are indispensable across a wide array of mission-critical industries. We are trusted partners in the Oil & Gas, Petrochemical, Desalination, Pipeline, Liquefied Natural Gas (LNG), and Refinery sectors, where reliability and safety are paramount. Understanding the severe challenges posed by these industries – from extreme temperatures and pressures to highly corrosive media and abrasive slurries – our valves are built not just to meet, but to consistently exceed, these stringent industry and regulatory demands.

Our unwavering commitment to quality is evident in the broad array of premium material grades available, ensuring optimal material selection for every specific application. We guarantee unparalleled durability, exceptional performance, and superior resistance to diverse service conditions. Our core offerings include:

• Carbon Steel: Robust and cost-effective for general industrial applications.
• Low Temperature Alloy Steel: Specifically engineered for cryogenic services and applications subjected to extremely low temperatures, ensuring integrity and performance where standard steels would embrittle.
• Stainless Steel: Range including SS 304, SS 316, and high-performance options such as Duplex Stainless Steel (e.g., UNS S31803, UNS S32205) and Super Duplex Stainless Steel (e.g., UNS S32750, UNS S32760), ideal for corrosive, chloride-rich, and moderately high-temperature environments, offering enhanced strength and pitting resistance.

Crucially, our expertise extends to a diverse and specialized selection of Nickel Alloy grades, meticulously chosen for their superior resistance in aggressive industrial processes. These include:

• Monel® (Monel 400 UNS N04400, Monel K-500 UNS N05500): Renowned for exceptional resistance to seawater, hydrofluoric acid, sulfuric acid, and alkaline solutions.
• Inconel® (Inconel 600 UNS N06600, Inconel 625 UNS N06625, Inconel 718 UNS N07718): Ideal for high-temperature strength and outstanding corrosion resistance in a variety of aggressive environments, including sour gas and chemical processing.
• Hastelloy® (Hastelloy C-276 UNS N10276, Hastelloy C-22 UNS N06022): Provides unrivaled resistance to a broad range of aggressive chemical process environments, including strong acids, oxidizers, and reducing agents, with superior resistance to pitting and crevice corrosion.
• Incoloy® (Incoloy 800 UNS N08800, Incoloy 825 UNS N08825): Offers excellent resistance to general corrosion, pitting, crevice corrosion, and stress-corrosion cracking in various aqueous media, including sulfuric and phosphoric acids.
• Nickel 200 (UNS N02200) / Nickel 201 (UNS N02201): Commercially pure nickel, offering superb resistance to caustic alkalis and good resistance to reducing acids.
• Carpenter 20® / Alloy 20Cb-3 (UNS N08020): Exceptional resistance to hot sulfuric acid and many other aggressive chemicals.
• Hastelloy B-2 (UNS N10665) / Hastelloy B-3 (UNS N10675): Primarily molybdenum-nickel alloys, offering outstanding resistance to non-oxidizing acids like hydrochloric and sulfuric acid.

Falcon Valves flow control solutions that enhance operational efficiency, extend equipment longevity, and bolster overall system safety. Trust Falcon Valves for unparalleled quality, meticulous engineering, and reliable performance that consistently defines industry benchmarks.

Triple Offset Butterfly Valves

To manage the critical shut-off and accurate control, a proper flow system is required. Triple Offset Butterfly Valves stand as the reliable option. We at Falcon Valves are here with the top high-performance Triple Offset Butterfly Valves that ensure tight shut-off, the least torque, and superior strength across a broad range of industrial applications.

Our advanced valves are engineered with three diverse offsets two on the shaft and one on the disc. It can remove the friction at the time of the operation, ensuring long-lasting performance and zero leakage. The special design reduces wear and tear on sealing surfaces, making the valve perfect for frequent cycling and critical shut-off conditions.

We are serving the demands of different industries like

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• Pulp & paper industries
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Falcons Triple Offset Butterfly Valves are built to manage the toughest challenges.

Prime features of Falcon Triple Offset Butterfly Valves available with us

Zero Leakage Shut-Off

The triple-offset geometry confirms that the disc moves away from the seat without any friction. It can end in bubble-tight shut-off and extended sealing life.

High-Pressure and High-Temperature Resilience

Planned to work in the extreme conditions, our valves are appropriate for temperatures up to 1000F (538C). It is even better for high-pressure applications.

Low Operating Torque

The offset design reduces the torque requirements, permits smooth operation and easy automation with pneumatic or electric actuators.

Long Service Life

With the least contact in the middle of the sealing components, the wear is radically reduced, leading to more operational life and reduced costs of maintenance.

Get the Compact and Lightweight Design

We give space-saving benefits over usual valve types, making installation and management faster without affecting performance.

Flexible Applications

Appropriate for handling aggressive media, including hydrocarbons, acids, steam, and gas, making them suitable for important flow control systems.

Corrosion-Resistant Stuff

We give a wide range of stuff like stainless steel, duplex steel and high-alloy compositions to make sure compatibility with corrosive fluids.

Different End Connections

We offer wafer, lug, and double flanged styles to suit diverse piping systems and installation choices.

Meets Global Industry Standards

We manufacture according to the API 609, ASME B16.34, and other significant global quality standards.

Why select Falcon Triple Offset Butterfly Valves?

At Falcon Valves, we merge precision engineering, cutting-edge design, and years of manufacturing excellence to convey butterfly valves that break the competition.

Proficiency You Can Trust

With years of experience serving mission-critical sectors, Falcon Valves is known for its innovation and reliability.

Custom Solutions Offered

Do you need a special size, trim, or actuator setup? We give customised solutions to match your precise technical requirements.

In-House Quality Control

Our team follows up a strict testing for leakage, torque, and pressure ratings. We make sure to give the maximum safety and reliability.

Get faster delivery and support.

Our well-organised production and logistics ensure quick turnaround times. Get the technical support from our team.

Falcons Triple Offset Butterfly Valves give an ideal balance of performance, reliability, and budget friendliness for high-stakes industrial settings. If you\'re planning to upgrade your systems or looking for a valve solution for a new project, contact our team at Falcon. Contact us for a custom quote.

Pressure Reducing Control Valve is a device that controls the flow of air, liquid, or whatever other fluid in a process to minimize pressure. Falcon Valves & Flanges Pvt Ltd is a leading manufacturer and supplier of various types in a variety of applications, including the Pressure Reducing Check Valve.

Our pressure control valves at Falcon Valves & Flanges Pvt Ltd are intended to provide customizable pressure control and restricting functions. As a reputable pressure control valve manufacturer, we serve the nation's major manufacturing markets. Our extensive product line contains hydraulic pressure control valves in a range of patterns as well as process control valves, which would be applicable to a wide range of uses.

We at Falcon Valves & Flanges Pvt Ltd are dedicated to providing our clients with a wide range of high-quality Cast steel gate valves. These valves are available in a variety of specifications and can also be customised. These are made using high-quality stainless steel, iron, and other materials in accordance with the parameters shown.

A valve is a piece of equipment that governs, directs, or determines the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing different passageways. We manufacture these valves in a variety of sizes, measurements, component grades, and compression capacities. Water management, petroleum & gas, electric utilities, oil and natural gas, and other low-pressure implementations are among the applications.

We are in the business of producing and supplying Cast Steel Globe Valve. It is highly regarded by customers due to its unrivalled quality and durable construction. The valve is in high demand in businesses and is available at a competitive price.

Falcon Valves & Flanges Pvt Ltd's Cast Steel Globe Valve is a high-quality product. All of our Cast Steel Globe Valves are produced with quality assured materials and advanced techniques, ensuring that they meet the standards in this extremely demanding field. The components used to make our valves are obtained from the most reputable and official vendors, who were chosen after conducting extensive market research. Falcon Valves & Flanges Pvt Ltd products are well-known in the market for their excellent quality.

Falcon Valves & Flanges Pvt Ltd is committed to providing our clients with a diverse selection of high-quality Stainless steel check valves. These valves come in a variety of requirements and can be customised. These are made in conjunction with the variables shown using high-quality stainless steel, iron, and other materials.

A valve is a piece of machinery that governs, directs, or assists in the determination of the rhythm of a liquid (flammable gasses, fluids, fluidized solids, or slurries) by entrance, closure, or temporarily obstructing various pathways. These valves are available in different of sizes, dimensions, element grades, and pressure capacities. Among the implementations are water supply, petroleum and gas, power companies, oil and natural gas, and other low-pressure configurations.

Check valves are used in horizontal pipelines to preclude flow reversal. Check valves are not suggested for use in vertical pipelines; however, if used in a vertical implementation, the valve must be implanted for upward flow only.

Cast steel check valve is widely used in water, steam, air, gas, and corrosive liquids. Our Cast steel check valves at Falcon Valves & Flanges Pvt Ltd are manufactured using materials that have undergone all quality assurance and are processed in accordance with stringent quality specifications. The rigid, strong design ensures a longer lifetime. The use of hard-faced trim material guarantees perfect sealing and a longer lifespan.

chrome moly/alloy steel valves f11/f22/f5/f9

falcon manufactures and stocks a large range of ‘chrome-moly’ valves. these valves are manufactured from low alloy steel containing chromium and molybdenum making them suitable for higher temperature service especially for higher pressure and temperature combinations. in addition, these valves have the added advantage of anti-corrosive properties. grades include forged astm a182 f5, f5a, f9, f11 and f22, and their cast equivalents astm a217 c5, c12, wc5, wc6 and wc9. higher grades like a112 f9/astm a217 c12a are available on an indent basis.

types

• alloy steel gate valves
• alloy steel globe valves
• alloy steel check valves

size

• gate valve: ¼” to 48”
• globe valve: ¼” to 24”
• check valve: ¼” to 36”

pressure rating

• 150# to 2500#

end connections

• flanged 
• butt weld
• socket weld

We manufacture, export and supply the most comprehensive range of Butterfly Valve to suit a wide range of industrial applications. The Butterfly Valve can seamlessly be integrated with a consistent range of manual, electrical, pneumatic, hydraulic actuators to create complete flow control packages. The Butterfly Valve temperature range of from -50^oC to +500^oC. Butterfly Valve is produced by employing the best raw materials, carefully selected, correctly identified and analyzed. The machining is carried out with the aid of the latest type equipment according to the most up-to-date methods.