Fluidics Engineers Private Limited

Saravanampatti, Coimbatore, Tamil Nadu

Standard Series Breathers Basic protection from moisture and particulate contamination in lubricant and equipment.

Bolted Design  Mill Duty cylinders

The bolted design of these Mill Duty cylinders facilitates long strokes and wider rod bearings, thereby enhancing its rigidity.

Specifications

• Rated Pressure: 250 kg/cm².
• Bore Diameter up to 200 mm.
• Strokes up to 5000 mm.
• Temperature range: -20°C to 90°C. (Optional sealing systems for temperatures up to 180°C)

• High strength aluminum extruded body.
• Hardened and ground integral gear shaft.
• Special aluminum alloy bush bearing.
• Axially balanced for high volumetric efficiency in excess of 95%.
• Viscosity range of fluid medium : 10300cSt.

• High strength aluminum extruded body.
• Hardened and ground integral gear shaft.
• Special aluminum alloy bush bearing.
• Axially balanced for high volumetric efficiency in excess of 95%.
• 12 teeth design with modified profile for low noise.
• Viscosity range of fluid medium : 10300cSt.

• High strength aluminum extruded body.
• Hardened and ground integral gear shaft.
• Special aluminum alloy bush bearing.
• Axially balanced for high volumetric efficiency in excess of 95%.
• Viscosity range of fluid medium : 10300cSt.

Pilot Controlled Check Valve 

Pilot Controlled Check Valves These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction

Deceleration & Check Valve

Deceleration and Check Valves These valves are available either with or without an integral check valve which allows free reverse flow. Flow rate through the valve is regulated by the movement of the spool, which is operated by a cam. When the spool is depressed, the flow is decreased in Normally Open type valves and increased in normally Closed type valves. Their principal use is to control the speed of actuators in machine tools and similar application.

Proportional Electro-Hydraulic Directional and Flow Control Valves

These valves incorporate two control functions-flow and direction-which simplify the hydraulic circuit composition and therefore the cost of the system is reduced.

Proportional Electro- Hydraulic Relief & Flow Control Valves

This relief and flow control valve is an energy-saving valve that supplies the minimum pressure and flow necessary for actuator drive. Since this valve controls the pump pressure by following the load pressure while keeping the differential pressure minimized, it servers as a low power-consumption energy-saving, metre-in, controlled flow control valve. Further, since a temperature compensation function is incorporated, this valve provides consistent flow control irrespective of the fluid temperature.

High-Speed Linear Servo Valves

Direct type High-Speed Linear Servo Valves.

Direct type high speed linear servo valves use a compact and powerful linear motor as an actuator and have an extremely simple structure that connects the linear motor moving coil, the spool, and the position sensor in series.

High accuracy

These valves have a low hysteresis of 0.1 % or less, achieving high accuracy. They allow the main unit to operate with much higher repeatability.

High response characteristics

The valves provide significantly high levels of step and frequency responses, which are typically used as measures of response characteristics; the step response is 2 ms (0 <=> 100 %), and the frequency response is 450 Hz/-90° (±25 % amplitude). Thus, the valves ensure that the main unit can achieve unprecedented high response. (: Representative values)

Excellent vibration-proof characteristics

With a simple structure, the valves offer high vibration resistance.

Excellent contamination resistance

The valves are also featured by excellent contamination resistance since they have a simple structure that directly connects the linear motor moving coil, the spool, and the position sensor. Compared to conventional servo valves for which the permissible contamination level is up to NAS 1638 class 7, the direct type linear servo valves can accept a contamination level of up to NAS 1638 class 10. These valves can contribute to greatly reducing the cost of fluid management.

Tie-rod type  Medium Pressure Cylinders

 Tie-rod type, Medium Pressure hydraulic cylinders, available with a wide range of mounting arrangements conforming to CETOP recommendations.

Specifications

• Rated pressure 50 kg/cm².
• Peak pressure 70 Kg/cm².
• Cylinder bore diameters: 25mm to 350mm.
• Strokes up to 3000 mm.
• Temperature range: -20°C to 90°C. (Optional sealing systems for temperatures up to 180°C)

Heavy Duty Tie-rod type cylinders

 Heavy Duty, Compact, Tie-rod type cylinders for Industrial applications designed as per ISO 6020/2 specifications and rated up to 210 kg/cm². These Cylinders are offered in 3 rod sizes per bore and 9 standard mounting styles.

Specifications

• Rated Pressure 210 kg/cm².
• Cylinder Bore Diameters up to 200 mm.
• Strokes up to 3000 mm.
• Temperature range: -20°C to 90°C. (Optional sealing systems for temperatures up to 180°C)

Charging Set VGU

The charging set VGU is an indispensable instrument for the verification, pressurization and nitrogen bleeding of most of the hydraulic accumulators available on the market. The standard set is delivered in a storage case containing the following:

• VGU universal tester and pressurizer (end M28 x 1.50).
• Pressure gauge kit from 0 to 25 bar.
• Pressure gauge kit from 0 to 250 bar.
• Connection adapters for inflation valves (7/8’’ – 5/8’’ – 8V1 – M28 x 1.50).
• High pressure hose, 2.5 m long, for connecting to a nitrogen source.
• Hexagon socket screw key 6mm.
• Jackets of replacement joints.

Safety Blocks

They are designed to incorporate in a single compact block the variety of functions necessary for the correct operation of an hydraulic system fi tted with accumulators.This includes manual and/or electrical drain, isolation, flow control and pressure relief. Channel cross section : 10 mm (DI 10 block), 16 mm (DI 16 block), 20 mm (DI 20 block), 24 mm (DI 24 block), 32 mm (DI 32 block).

Maximum working pressure :330 to 690 Bar depending onmodels. According with the fluids of group 2 (PED). Options for ATEX compliant blocks construction carbon steel or stainless steel. A specifi c data sheet is available on request.

Suction Strainer

These suction strainer are used to trap contaminates from the fluid flowing through it. This can be located on a

suction port of the pump or sub merged in the hydraulic tank and attached to the suction line heading to the pump.

These suction strainers consists of stainless steel wire mesh, glass filled nylon head and end cap.

Features

• Reusable stainless steel wire mesh.
• Excellent filtration efficiency.
• 100 mesh standard (149micron).
• Suitable for petroleum and mineral based oils.

Oil Level Indicator

This oil level indicator is used for non pressurized tanks in hydraulic power packs to indicate oil level inside the tank.

Features

• Poly carbonate body.
• Inbuilt float for clear indication.
• Good Sealing against leakage.
• Suitable for petroleum, mineral based oils.

Temperature Gauge

These temperature gauges are developed for accurate and reliable measurement of temperature in a hydraulic system. YIL temperature gauges are built for highest standard of quality, performance, reliability and durability. These are argon welded joints having an excellent accuracy and good sensitivity against temperature change.

Clogging Indicator

 Clogging indicators are warning devices which indicate visually that the filter element is filled with the contaminants and should be changed or cleaned.

Features

Three color Gauge for Easy Reading

• Green Range : OK
• Yellow Range : WARNING
• Red Range : DANGER

Flexible Drive Coupling

The Flexible Drive Coupling consists of two gear hubs engaging in a sleeve of high grade plastic material. has superior strength and a wide operating temperature range. The gears have crowned-tooth form which permit axial and angular misalignment. The couplings have undergone extensive testing under severe load conditions.

Pressure Gauge

These pressure gauges are developed for accurate and reliable measurement of hydraulic pressure and are

constructed from mechanical bourdon tube.

YIL pressure gauges built for highest standard of quality, performance, reliability and durability. These are

filled with glycerin, constructed with stainless steel bezel case which will provide strength and will not discolor or rust.

The bourdon tube is constructed from Phosphor bronze.

LOC – Cooling systems with three-phase AC motor

For industrial use – maximum cooling capacity 45 kW

The LOC cooling system with three-phase AC motor is optimized for use in the industrial sector. The system is supplied ready for installation. An integrated circulation pump makes it possible to cool and treat the oil in a separate circuit – offine cooling. The cooling system can also be equiped with OLAER filter unit. Together with a wide range of accessories, the LOC cooling system is suitable for installation in most applications and environments. the maximum cooling capacity is 45 kW at ETD 40 °C.

LAC – Air Oil Coolers with AC motor

For industrial use – maximum cooling capacity 170 kW

 The LAC air oil cooler with single-phase or three-phase AC motor is optimized for use in the industrial sector. Together with a wide range of accessories, the LAC cooleris suitable for installation in most applications and environments. The maximum cooling capacity is 170 kW at ETD 40 °C.

LDC – Air Oil Coolers with DC motor

For mobile use – maximum cooling capacity 30 kW

 The LDC air oil cooler with 12 or 24 V DC motor is optimized for use in the mobile industry. Together with a wide range of accessories, the LDC cooler is suitable for installation in most applications and environments. The maximum cooling capacity is 30 kW at ETD 40 °C.

LHC – Air Oil Coolers with hydraulic motor

For mobile and industrial use – maximum cooling capacity 180 kW

The LHC air oil cooler with hydraulic motor is optimized for use in the mobile and industrial sector. Together with a wide range of accessories, the LHC cooler is suitable for installation in most applications and environments. The maximum cooling capacity is 180 kW at ETD 40 °C.

PWO – Plate Coolers brazed

Unique and maintenance-free – for efficient cooling

The PWO Plate cooler is a compact and light-weight oil-water cooler with high cooling capacity despite its small dimensions. It consists of corrugated channel plates enclosed by a back and front cover plate. The channel plates are pressed and vacuum-welded in an automatic procedure subject to very strict quality controls. The unique plate design provides highly turbulent flow conditions throughout the cooler, the key to efficient cooling. Turbulences prevent deposits from forming to such an extent, that the PWO cooler is virtually maintenance free.

Plate Coolers bolted

Unique and maintenance-free – for efficient cooling

The bolted plate coolers offer an economical solution for hydraulic systems and cooling circuit.s With their high cooling capacity and extremely low water consumption. The high turbulent flow of the fluid reduces the risk of soiling.

Our coolers have been designed for operating pressures of 10 to 16 bar. For applications, where the medias should not get mixed, we recommend the solution with double wall plates. We can also supply you with customised solutions with switch over devices.

CLOGGING INDICATORS FOR PRESSURE FILTERS

 During the system operation, the pressure drop through the filter increases as the element clogs, due to the contaminant retained. The filter element must be replaced when clogged and anyway before the pressure drop reaches the bypass valve set value. For this reason it is recommended a clogging indicator on the filter. It gives a visual or electrical indication and must have a set value lower than the bypass valve set value, to get an exact indication of the right time for filter element replacement.

BASIC HYDRAULIC TRAINER KIT

LIST OF EXPERIMENTS

Following experiments can be carried out using the Hydraulic Trainer Kit Model F-01.

• Linear Motion With Manual Direction Control Valve
• Rotary Motion With Manual Direction Control Valve
• Flow Control Circuit ( Meter – In) In Linear Motion
• Flow Control Circuit ( Meter – Out) In Linear Motion
• Flow Control Circuit ( Meter – In) In Rotary Motion
• Flow Control Circuit ( Meter – Out) In Rotary Motion

Rubber Bale cutter

Rubber Bale Cutters made available by us are precision designed to provide greater and accurate support in cutting, while at the same time also maintaining complete uniformity in thickness. Further, our rich process experience also allows these bale cutters to be customized as per specifications provided by clients. These machines are well recognized for their economy, durability as well as ease of use and find usage in for cutting rubber bales in different sizes.

Construction:

• Steel hardened rollers that ensure smoother movement of bale through machine
• Semi and fully automatic cutters that is perfectly suitable for toughest natural as well as synthetic rubber bales
• Inclined cutters fed with continuous bales where the steel alloy blades cut bales into pre-determined size of selected thickness
• Bales automatically discharged with help of rollers

Hydraulic  Baling Press

These hydraulic pet bottle baling press offered by us are made utilizing high grade raw material and advanced machinery in compliance with the industry laid norms and standards. Along with this, the offered range of hydraulic pet bottle baling press is available in different customized specifications in accordance with the emerging requirements of Clients.

Coir Pith Briquette Machine

Coir Pith Machine Consists of Hydraulic Power unit, Dust proof Electrical Control panel, Forming Chambers & Holding Chamber with 130-150 bricks/Hour capacity mounted on sturdy structure. The forming chamber consists of two main compacting cylinders for forming the brick and six Holding cylinders to hold the brick formed. It is a fully automatic model.We are Customizing the Machine according to Customer Specification and requirements.

Hydraulic Test bench

Hydraulic power control systems are a common and important part of mechanical and agricultural systems. In hydraulic power system design, power, pressure, flow rates, and mechanism of circuitry are all important factors when analyzing any hydraulic system. Pumps, electric motors, reservoirs, working fluid properties, hydraulic circuitry, and a large variety of valves make up a functional hydraulic system. Applications for hydraulic systems vary widely from automotive, agricultural, mechanical etc. It is the engineers’ job to design a hydraulic system that will be functional, efficient, and safe.

Types :

• Hydraulic pump test bench
• Hydraulic Cylinder test bench
• Hydraulic Valve test bench
• Custom based

Hydraulic pusher for steel mill

We enjoy speciality in designing various types of pushers used in industries for running furnaces continuously for various purposes. We offer both pneumatically as well as hydraulically operated pushers. Pushers manufactured by us are designed with utmost care and precision to avoid any inconvenience in carrying out various activities in production houses using continuous furnaces

125 Kg Coir Fibre Bale – Baling Press

Like size even volume reduction considers the baling material which differ from material to material. It is manual door and automatic bale ejection makes machine easy to operate. … Palm Fibers.