Formertron Engg. Pvt. Ltd. Navi Mumbai, Maharashtra

FORMERTRON manufacturers Bending Tool for Transformer Industries. S-Bending 90 Degree Bending Tool The Hydraulic �S� Bending tool is specifically designed for offset bending of copper conductor. While winding the Transformer Coil it is designed for diverse cross section to achieve the desired bend on the conductor. It comprises of the following: Vertical column post placed on one side of the Machine with a swivel moveable arm Spring Balancer. Booster Stand. Hosepipe.

These Machines are suitable for winding of Coils for Distribution and Ultra High Voltage Power Transformers ranging from 5MVA to 500 MVA. These machines are provided with a SCADA Software and can be programmed to stop & start the machine at the desired turn. Formertron Manufactures Horizontal Winding Machines ranging from 1 Ton to 25 Tons capacity. Customized Machines can be manufactured on request.

The vertical travel is accomplished through motor, gearbox, lead screw and nut arrangements. Vertical travel is synchronized to get smooth vertical movement of the entire platform and avoid tilting on any side. The drive arrangement such as geared motor and the Connecting Rods connect the 4 nuts and are mounted below the platform. The radial adjustment of the platform, (opening – closing) is accomplished through a wire rope drum pulley mechanism and linear motion Guide rails. The platform is in a four segment construction to maintain the circularity of the aperture.

• featuresStep-less regulated rotation speed,Centralized automatic lubricating system

Formertron manufactures Vertical Winding Machine from 3 Ton to 50 Ton capacity. The Vertical Winding Machine is of two types as stated below:- Pit Type winding machines: Pit type winding machines are used for winding large size Transformer coils and are installed in a Pit. In a Pit Type Machine the Winder Head moves vertically making it convenient for the Operator to stand on the floor level during the winding process. Floor Type winding machines: Formertron manufactures Floor Type Winding Machine from 3 Ton to 50 Ton. These machines have two Platforms.i.e Operator Platform and Bobbin Platform which moves up and down through Hydraulic Scissor Lift. These types of machines are installed mainly where making of a pit is not possible. These machines can be moved to any desired location unlike the Pit type machine.

• FeaturesHalf turn feature through Digital MMI Independent Braking for De-reeler unit

Formetron manufactures Looping machines from 600 to 4000mm variation in Loop length (required for making diamond coils of MV & HV Motors). The machine has end to end adjustable Pin arrangement. The machine is equipped with bobbin stand and Caliper Brake arrangement. Braking force and operation of Brake for each bobbin can be independently controlled from the Control Panel. The Control Panel has necessary controls including PLC and control gears for the Drive units. The Machine has Digital counter for easy readability. The basic system consists of. Looping unit (Former) Main control Panel with PLC controller Operator control panel

The Core BuildingStacking Table is installed to Stack Laminations, assemble the Core and to lift the Core vertically. Required numbers of manual jacks are provided on the limbs for adjusting the level of the Core. Formertron manufactures 3 limbs and 5 limbs Core Stacking Table from 5 Ton to 250 Ton Capacity suitable for 10MVA TO 500MVA Transformer. The stacking table is equipped with mechanized adjustments of the limbs to reduce setting time of adjusting limb center to center distance and window space of the Core to meet the design specifications. Adequate number of manual jacks are provided on the limbs for adjusting the level of the core. Appropriately designed supports are provided to support the droopingoverhanging laminations on sides. The Core tilting from horizontal to vertical position is done through lifting mechanism with the help of EOT Crane.