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Solar Power Plants

Leading Manufacturer, Supplier & Retailer of JSI Galume.

JSI Galume

Introduction

JSI Galume is based on the technology of manufacturing a very new coated product. This alloy coating consists of 55% Aluminum and 43% Zinc and the balance contains Silicon around 1.5% to affect excellent adhesion to the steel substrate.

Galume Production Technology:

This coating is given on the cold rolled substrate processed from selective Hot rolled coils with selective chemistry for getting the desired mechanical properties specified by the customers. The Galume product is made by the continuous hot dip process. The cold rolled coils are welded end to end and passes through 3 stage degreasing section for achieving excellent cold rolled strip surface. The coating system is 2 pot system- pre-melting pot and the main coating pot. The bath chemistry is continuously controlled and monitored at the pre melting pot which continuously feeds the main coating pot through the refractory tunnel.

Quality control:

We test in full fledged laboratories with test equipments- Emission spectroscope for the chemical analysis, computerized Universal testing machine with stress-strain graph for tension tests, surface finish tester, Hardness testers using both Vickers and Rockwell scales, LFQ testing machine, Cupping tester, on line Radiometric and off line chemical lab for coating mass, salt spray tester for corrosion resistance, and Humidity chamber.

Parameters Technical details/specifications/Stds

Product name

JSI RAINBOW PLUS

Reference standard

ASTM 755

Other containing standards

JIS 3322, ECCA

Strip thickness mm

0.20 to 1.2 (< 0.20 & above 1.2 in special cases)

Strip width mm

900 to 1250

Substrate material

Galume coating as per ASTM A 792/A 792M with steel base as per ASTM std

Substrate Coating mass gms/m2 Substrate coating mass class

70 to 165  AZM 150/165 as per ASTM std

Grade designation

Gr 50/ Gr 80/CS type A, B as per ASTM std

Yield strength Mpa Tensile strength Mpa

340 min for Gr 50 & 550 min for Gr 80 
410 min for Gr 50 & 570 min for Gr 80

Paint type

RMP/HDP/SMP/PVDF

Paint coating thickness (DFT)

Top coat 18 to 22 microns (+5 microns primer)
Back coat 5 to 8 microns ( including primer)

Digital DFT meter accuracy

Accuracy +/- 2% of reading) as per ASTM A 153

Pencil hardness

H or Harder

Gloss

15-80% at 60 degrees ASTM D 523

Resistance to chalking QUV 
ASTM D 53

2000 HRS –rating =4 for PVDF, 
1000 HRS –rating =4 for others

Resistance to corrosion 
(ASTM B 117)

1000 HRS with blister density =2, creep-age =2 mm

Resistance to Humidity

1000 HRS blister density = 2 (ASTM D 2247)

Resistance to color change QUV- ASTM G 53

2000 HRS (delta E = 5 unit) for PVDF 
1000 HRS (delta E = 5 unit) for others

Flexibility

4 T- (ECCA) - no cracking

Resistance to abrasion

=20 mg as per 100 cycles

Resistance to Acid/solvents

No discoloration/no blistering- ASTM D 1308

Product certification

All products are accompanied with MTC and packing list.

Quality System

ISO 9001 - 2000







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