Kalpak Instruments and Controls

Haveli, Pune, Maharashtra

The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamictesting of materials and components over a range upto 50 HzThe system is free standing type hence does not require a special foundation. The system consists of a sturdyload frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystemController, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition andanalysis.

Customization:

User can customize the System as per their performance requirements by choosing from a variety of options forload frame, force capacity, Servo valve flow ratings, and pump capacity.

Choice of Accessories:

We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as peryour specific applications.

Advantages

• Flexible configuration to meet your specific needs
• Advanced state of the art analogue controller
• Wide range of material-specific test application software
• Dynamic testing capabilityup to 50 Hz
• Large selection of test accessories, including grips and environmental chambers
• Fatigue rated
• Height Adjustable Platen to suit test requirement

A variety of optional customized application software packages to suit test requirements
Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered toprovide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, andenvironmental chambers to fine-tune the system to meet your particular requirements.

Load Frame

Free Standing complete with Hydraulic Power pack, Servo Valve, ServoCylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to theservo actuator piston

Hydraulic Power Pack

• Capacity Options: 8, 20, 35 Liters per minute
• Fixed/ Variable delivery options
• Submerged pump for quiet and noiseless operation
• PLC controlled
• Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button, .
• Off line cooling and filteration system .

Safety Features

Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety

Software for Analysis &
Control

Kalpak UTM ServoTEST-C is a Windows based software for Control ofComputerised Servo Hydraulic UTM, On line Data Acquisition to PC as wellas Data Analysis. It offers User friendly features such as:

• Real time display of Test data, Test Curves
• Data analysis:
• Software Pass word protection
• Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement , Test Selection, Parameter, Batch No., etc.
• Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

 

The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamic testing of materials and components over a range upto 50 Hz

 

 

 

The system is free standing type hence does not require a special foundation. The system consists of a sturdy load frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystem Controller, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition and analysis.

 

 

 

Customization:

 

User can customize the System as per their performance requirements by choosing from a variety of options for load frame, force capacity, Servo valve flow ratings, and pump capacity.

 

 

 

Choice of Accessories:

 

We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as per your specific applications.

 

Advantages

 

• Flexible configuration to meet your specific needs
• Advanced state of the art analogue controller
• Wide range of material-specific test application software
• Dynamic testing capability—up to 50 Hz
• Large selection of test accessories, including grips and environmental chambers
• Fatigue rated
• Height Adjustable Platen to suit test requirement

 

A variety of optional customized application software packages to suit test requirements

 

 

 

Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered to provide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, and environmental chambers to fine-tune the system to meet your particular requirements.

 

 

 

Load Frame- Free Standing complete with Hydraulic Power pack, Servo Valve, Servo Cylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to the servo actuator piston.

 

Hydraulic Power Pack-

 

• Capacity Options: 8, 20, 35 Liters per minute

• Fixed/ Variable delivery options

•  

  Submerged pump for quiet and noiseless operation

•  

  PLC controlledVisual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,

• Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,

• Off line cooling and filteration system .

 

Safety Features-

 

Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety

 

 

 

Software for Analysis & Control

 

Kalpak UTM ServoTEST-C is a Windows based software for Control of Computerised Servo Hydraulic UTM, On line Data Acquisition to PC as well as Data Analysis. It offers User friendly features such as:

 

1.Real time display of Test data, Test Curves

 

2.Data analysis:

 

3. Software Pass word protection

 

4. Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement , Test Selection, Parameter, Batch No., etc.

 

5. Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

 

 

 

 

 

 

 

 

Parameter

Computerized 1500 KN capacity Compression Testing machine KICTM-200-C with Tensile Testing facility with capacity 40 T To carry out compression & tension Test including 0.2% proof stress & UTS

 

 

Control Mechanism

Computerized Controller based with dedicated software for control of operation, data acquisition and analysis, Provides control in both Auto & Manual mode

 

 

   

Software for Analysis & Control

Kalpak CTM TEST-C is a Windows based software dedicated for  control of Computerized CTM. It is useful for On line Data Acquisition to PC as well as Data Analysis. It is User friendly with features such as:

1.Digital Display for load and displacement  as well as Stress – strain curve2.Online as well as Offline graphical Display of Load - Time Curve, Load –Displacement  curve, stress – strain curve3.Test Speed Control and automatic Return4.Database of test results5.Printing of Test Reports for tested samples 6.Ability to store test data in files7.Statistical analysis of test samples8.Comparative analysis using Multigraphs