Kalpak Instruments and Controls

Haveli, Pune, Maharashtra

We offer design and development of  Custom Built Performance Test Rigs. Our multidisciplinary capabilities enable us to understand customer's requirement in totality and offering them customized solutions to their testing problems as well as upgrading their test capabilities by offering features such as automated testing, data acquisition and analysis. We offer both Micro controller based as well as PC based acquisition and analysis systems. Applications

• Leak testing applications
• PC Based Automatic Testing and Data Acquisition System for Steering Gears
• Welding Torch leakage test Set up
• PC Based Vane Pump Test Rig
• Common Leakage test Rig for Cooling and intake Pipe and (Hot water based)
• Automated Leakage test Rig for PTO & FWE casting
• Automated Leakage testing machine Rear & Intermediate Housing casting
• Leakage tester for TEV Body Casting WITH AUTOMATION
• SPM for Leak Testing for Air-cooled & Water cooled Cylinder Head and water cooled Cylinder Barrel
• Leak Testing System for Body Leak Testing of Crank Case
• Leakage test System for Bulb Connector
• Piston Valve Clearance Test Rig

Force/ Torque/ Displacement Testing Applications

• Clutch Plate Torque Test Rig
• Clutch Plate Drag Test Rig
• Clutch Cover Clamp Load/ Release Test Rig
• Acceptance Test Rig for Mann Clutch Cover Assembly
• JASO Test Rig for Command and Control Cables
• Bendix Gear Test Rig
• Muscle Strength Comparator
• Egg Shell Strength Tester
• Food Texture Strength Tester

Endurance/ Performance Test Rigs

• ACG/ Magneto Performance Test Rig
• ACG & Alternator testing Rig
• Refrigerator Bulb Endurance test Rig
• Automobile Horn Endurance test Rig
• Winker Relay Endurance test Rig
• Switch Endurance Test Rig
• Torsional Vibration Endurance Test

Other Applications

• Friction Measurement Set up with PC interface& PC software
• Torch Switch test set up with PC interface& PC software.

The Test Rig Test Rig conducts endurance testing of Gear Shifter Assembly. Cables are routed such that Cable ends at the Transmission side are coupled to spring assemblies to exert requisite Force on individual cable.The Gear Shifter knob shall be attached to the top moving platen of the table and manipulated using a X-Y table. The exact distance traveled is controlled by Stepper motors coupled to the Ball Screw mechanism of the table. A dedicated PLC controls the test Sequence in pre defined steps. The testing can be continued for programmed number of cycles.