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Kalyani Systems

Kalyani Systems
location Raniganj, Bardhaman, West Bengal

gstGST : 19ADIPB5886A1ZL 4.4/5
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Our Product / Services

  1. Ores And Minerals 7 Products available
  2. Bricks & Construction Materials 7 Products available
  3. Refractories 7 Products available
  4. Sand 4 Products available
  5. Business Consultant 3 Products available
  6. Mortar 3 Products available
  7. Bricks 3 Products available
  8. Industrial Chemicals 2 Products available
  9. Clay 2 Products available
  10. Jigs, Casting Dies, Die Casting Moulds & Moulding Tools 2 Products available
  11. Castables 2 Products available
  12. Iron Ore 1 Products available
  13. Filter Media 1 Products available
  14. Coal 1 Products available
  15. Lime Stone 1 Products available
  16. Cement And Concrete 1 Products available
  17. Coal & Charcoal 1 Products available
  18. Manufacturing & Assembling Services 1 Services available
  19. Bed Materials 1 Products available

Castables

We are leaders in the market for providing best range of Castables and Insulation Castables

Castables

Castables
₹ 9,500 - ₹ 48,000 / MT Get Latest Price
  • Min. Order (MOQ) 5 Metric Ton
  • Country of Origin India
  • Number Of Flower Castables
  • Application Boiler Work, Burner Blocks, Furnace, Refractory Material
  • Feature High Refractoriness
  • Condition Good
  • Form Powder
  • Packaging Type Plastic Bag, Plastic Sacks
  • Packaging Size 25 Kg, 50 Kg
  • Material Alumina Dense
  • Al2O3 Content (%) 45 TO 90
  • Size Grains
  • Density 2.0g/cm3
  • Fe2O3 1.2-3.5%
  • Purity 100%
  • Storage life 6 months
  • Name KS-Cast

These are dry mix hydraulic compositions of graded refractory aggregates with a suitable bonding material, Fillers & (/or) special Additives. On addition of the prescribed quantity of water to these compositions, a wet concrete-like mass is produced which forms useful castables. Ceramic bond is developed when the same is fired at a certain high temperature.

Available Grades of Refractory Castables :

  • Medium purity castables
  • High Purity Dense Castables
  • Low Cement Castables
  • Insulating Castables


High Purity Dense Castables :

  • Ideal for High Temperature applications
  • Available in various grades with low iron content
  • Used for a specific range of operational conditions
  • Hydraulically set with easily mouldable and castable shapes
  • Specifically designed for diverse combustion conditions
  • Applicable for both back-up and furnace exposure


Medium Purity Castables :

  • Ideal for Medium Temperature applications
  • Used in oxidizing atmosphere
  • Hydraulically set, with easily moldable shape
  • Used in : Boiler work, general furnace, burner blocks etc.

 

Low Cement Castables :

  • Low cement concentration
  • Excellent physical properties
    • Low porosity
    • High strength
    • Good abrasion resistance
  • Ideal for
    • Refractory abuses due to abrasion
    • High temperature applications


Insulating Castables :

  • Low densities  are light
  • Adequately strong and of low conductivity
  • Serving as hot face or backup insulating refractory lining used in reduced conditions.
  • Low to medium strength
  • Tailored varieties are also supplied to customer’s requirements.
  • Substitutes for varieties of imported castables.


Characteristics :

  • Low thermal conductivity
  • Superior quality
  • Long functional life
  • Easy to use


Applications :

  • Steel industry
  • Cement industry
  • Foundries
  • Sponge Iron
  • Ceramics industry
  • Non-Ferrous industry
  • Power Plants
  • Petrochemical
  • Chemical Plants
  • Rolling Mills
  • Glass industry

Additional Information:

Payment Terms : L/C, D/A, D/P, T/T,

Packaging Details : As per Requirement

Delivery Time : 1 Month

Medium Purity Castables

Particulars KSCRETE
LT		 KSCRETE
Normal		 KSCRETE Super KSCRETE Special
Service temp. oC (Max.) 800 1400 1450 1350
Refractoriness oC (Min.) 1350 1564 1683 1450
Bulk Density (gm/cc) (Min.) (Sample, cast, cured, dried at 1100°C) 1.8 2.0 2.4 2.2
Permanent Linear Change (%) (Max.) (at Service Temp.) ± 1.0 ± 1.0 ± 1.5 ± 1.0
Cold Crushing Strength Kgf/cm2 (Min.) at
110oC
1350oC
1450oC

250

220 (at

500oC)

250

225

-

350

-

450

400

300

-

Al2O3 (%) (Min.)		 30.0 45.0 70.0 45.0
Fe2O3 (Max.) 4.0 5.0 4.0 4.0
Grain Size (mm) (Max.) 5.0 5.0 5.0 5.0






High Purity Dense Castables

Particulars

KSHEAT
A

KSHEAT
80

KSHEAT K

KSHEAT
C

KSHEAT A Super

KSHEAT
K Super

KSHEAT C Super

KSHEAT (HA)

KSHEAT
(HA Plus)

Service temp. oC (Max.)

1750

1700

1600

1500

1750

1600

1500

1800

1850

RefractorinessoC
(Min.)

1820

1804

1683

1665

1820

1683

1665

1835

1835

Bulk Density (gm/cc) (Min.) (dried at 110o C)

2.8

2.65

2.2

2.1

2.75

2.0

2.0

2.75

2.75

Permanent Linear
Change (%) (Max.)

± 1.0
(at 1550 oC)

± 1.0
(at 1450 oC)

± 1.0
(at 1550 oC)

± 1.0
(at 1550 oC)

± 1.0
(at 1550 oC)

± 1.0
(at 1550 oC)

± 1.0
(at 1550 oC)

± 1.0
(at 1550 oC)

± 1.0
(at 1550 oC)

Cold Crushing
Strength Kgf/cm² (Min.) at 110o C

600

550

350

350

650

450

400

600

400


Al2O3 (%) (Min.)
 

90.0
 

80.0
 

60.0
 

50.0
 

88.0
 

60.0
 

50.0
 

94.3
 

96.0
 

Fe2O3 (Max.)

0.8

1.3

1.0

1.5

0.7

1.5

1.0

0.3

0.3

Grain Size (mm) (Max.)

5.0

5.0

5.0

5.0

5.0

5.0

5.0

5.0

5.0




























Low Cement Castables

Particulars KSMON LC 45 KSMON LC 60 KSMON LC 70 KSMON LC 80 KSMON LC 90 KSMON LC 90 ABR KSMON LC 95 KSMON ULCC 90
Service temp1100C (Max.) 1550 1600 1600 1700 1700 1750 +1800 1750
Refractoriness110 0C (Min.) 1717 1804 1804 1820 1820 1820 1835 1835
Bulk Density (gm/cc) (Min.) (dried at 1100C) 2.3 2.6 2.7 2.9 3.0 2.90 3.1 3.0
Permanent Linear Change (%) (Max.). (Temp x 3 Hrs) + 1.0 (at 1500C + 1.0 (at 15000C) + 1.0 (at 15000C) + 0.8 (at 15000C) + 0.8 (at 15000C) + 0.8 (at 15000C) + 0.8 (at 15000C) + 0.8 (at 15000C)
Cold Crushing Strength Kgf/cm (Min.)at
1100C
11000C
15000C


700
900
1000


750
900
1000


750
900
1000


800
1000
1200


950
1100
1200


950
1150
1250


1000
1100
1200


450
1150
1450
Al2O3 (%) (Min.) 4.5 60.0 70.0 80.0 90.0 90.0 94.0 90.0
Fe2O3 (Max.) 1.0 1.5 1.5 1.8 1.0 1.0 0.3 1.4
Grain Size (mm) (Max.) 6.0 6.0 6.0 6.0 6.0 10.0 6.0 6.0
Water Reqd. for Casting (%) 4.8-5.5 4.7-5.4 4.7-5.4 4.5-5.2 4.2-5.0 4.2-5.0 4.2-5.0 4.0-4.8











































Insulating Castables

Particulars KSLYTE
7		 KSLYTE
9		 KSLYTE
11		 KSLYTE
13		 KSLYTE
15		 KSLYTE
11 LI		 KSLYTE
13 LI		 KSLYTE
15 LI
Service temp. oC (Max.) 1100 1200 1300 1350 1350 1350 1400 1400
Refractoriness oC (Min.)
1337
1398
1398
1398
1430
1398
1430
1430
Bulk Density (gm/cc) (Max.) (dried at 110 oC)
0.85
1.0		 1.25 1.45 1.6 1.25 1.45 1.6
Permanent Linear
Change (%) (Max.). (Temp x 3 Hrs)
± 1.2
(at 1100oC)
± 1.0
(at 1200oC)
± 1.0
(at 1300oC)
± 0.7
(at 1300oC)
± 1.0
(at 1300oC)
± 1.0
(at 1300oC)
± 0.7
(at 1350oC)
± 1.0
(at 1350oC)
Cold Crushing Strength Kgf/cm² (Min.) at
110oC
800oC
1100oC
1300oC
12
4
6
-
15
6
10
-
35
25
25
40
50
30
30
50
90
60
60
70
45
30
30
50
80
40
40
45
130
75
75
90
Thermal Conductivity
(Kcal/m²/hr/m/oC)
(Max.)
0.17
0.26

0.3

 0.32 0.42 0.32 0.38 0.44

Fe2O3 (%) (Max.)
8.5
6.0		 3.5 3.5 3.5 1.5 1.5 1.5
Grain Size (mm) (Max.)
6.0
6.0		 6 6 6 6 6 6
Water Required for casting ( %)
60-65
38-43
29-34
26-31
23-28
30-35
27-32
23-28
























































































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Insulation Castables

Insulation Castables
₹ 16,000 - ₹ 22,000 / Metric Ton Get Latest Price
  • Min. Order (MOQ) 5 Metric Ton
  • Country of Origin India
  • Number Of Flower Castables
  • Application Boiler Work, Furnace, Refractory Material
  • Feature Durable, High Refractoriness
  • Condition Good
  • Form Powder
  • Packaging Type HDPE Bags
  • Packaging Size 25 Kg
  • Usage Kiln and Furnaces
  • Size As per use

These insulating castables having low densities are light , adequately strong and of low conductivity, thus serving as hot face or backup insulating refractory lining used in reduced conditions. They are of low to medium strength making them not suitable to abrasion or particle attack. Tailored varieties are also supplied to customers requirements. These are substitutes for varieties of imported castables.

Additional Information:

Payment Terms : L/C, T/T,

Packaging Details : As per Order

Delivery Time : 15 days

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