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Jigs, Casting Dies, Die Casting Moulds & Moulding Tools
2 Products availableCastables
2 Products availableIndustrial Chemicals
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We offer optimum quality of Quartz Lumps, the most common mineral on the face of the earth. These quartz mineral are found in different varieties and colors. Our range is best known for their durability . All our assortment of quartz mineral is offered in white export grade.
The offered range is known for comprising high percentages of silica and alumina. The offered range is ideally utilized in various sectors such as ceramic industries for manufacturing bricks.
Features :
Uses :
These are High quality calcined clay and is being used in Refracatories and different metallurgical industries.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per need
Delivery Time : 15 days
Limestone is a sedimentary rock composed principally of calcium carbonate (calcite) or the double carbonate of calcium and magnesium (dolomite). It is commonly composed of tiny fossils, shell fragments and other fossilized debris. Limestone is a sedimentary rock composed primarily of calcite, a calcium carbonate mineral with a chemical composition of CaCO3. It usually forms in clear, calm, warm, shallow marine waters.
Limestone is a source of lime (calcium oxide), which is used in steel manufacturing, mining, paper production, water treatment and purification, and plastic production. Lime also has major applications in the manufacture of glass and in agriculture.
These are the highly recommendable Mortars used as laying mortar for High Alumina Bricks.
Additional Information:
Payment Terms : L/C, T/T
Packaging Details : 25-50 Kg New HDPE bags
Delivery Time : 15 days
Our Bed Material is a highly demanded refractory material. The Fluidised Bed Material is manufactured as per the international recommended quality standards under the supervision of experienced and qualified persons ensuring customers satisfaction all the time, by offering them superlative quality of iron free bed material for Boilers. We further check the quality of procured material at our end, before dispatching it to the clients. We offer Bed material for both AFC Boiler as well as CFBC Boiler.
Demanded in :
Additional Information:
Payment Terms : L/C, D/A, D/P, T/T,
Packaging Details : As per Requirements
Delivery Time : 30 Days
Specfications
| Brand | Al2O3 % Min. | Silica % Max. | Alkali % Max. | Iron Oxide Max. | Particle Density gm/cc | Grading Range (MM) | BD gm/cc | Fusion Temp. (C) |
|---|---|---|---|---|---|---|---|---|
| KS- Spl. | 32-35 | 62-65 | 0.5-1.0 | > 1 | 2.0 | 0.85-2.36 | 1000-1100 | 1400 |
| Ks- Gl. | 27-30 |
65-68 |
1.5 | > 1 | 2.0 | 0.50-1 | 1000-1100 | 1400 |
These are water filter media of different specifications and is being used for various purposes and in different industries.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per order
Delivery Time : 30 Days
These mortars are used as general purpose mortars for laying 50 % alumina bricks or above . They are best suited for the pupose and manufactured with special care for best use.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per order
Delivery Time : 30 Days
We are engaged in providing Iron Ore Fines that is used as a raw material in steel industry. It possess high percentage of iron and contain less impurities such as silicon, aluminum oxide, zinc, tin & moisture. Due to its richness in iron content, it provide all the natural characteristic features to the final products made out of them.
We provide a vast array of Mortars in different varieties, which is used for joining different types of bricks. Our Mortars is manufactured using high grades of fireclay and other materials, which greatly add to its strength and performance. The Mortars in powder form is sometimes supplied with liquid binder and the amount of this binder is used to achieve a trowelling consistency. We are known as a preeminent Mortars Exporter and Supplier from India due to the quality of our Mortars.
Attributes :
Applications :
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per use
Delivery Time : immediate
Specfications
| Brand Temperature | Al2O3 | Fe2 O3 | P.C.E | Grain Size | Service | Bond Type | Application |
|---|---|---|---|---|---|---|---|
| KS-MHD | 28 | 2.5 | 29 | -0.5mm | 1300-1350 | Ceramic | Laying 30% Alumina Bricks |
| KS-MHD | 30 | 2.0 | 30 | -0.5mm | 1300-1350 | Ceramic | Laying 35% Alumina Bricks |
| KS-Spl | 38 | 2.0 | 32 | 0.5 | 1400-1450 | Ceramic | Laying 40% Alumina Bricks |
| KS-HA | 45 | 2.0 | 31 | 0.5 | 1400-1450 | Ceramic | Laying 42-45% Alumina Bricks |
| KS-HA | 50 | 2.5 | 34 | 0.5 | 1500 | Ceramic | Laying 50% Alumina Bricks |
| KS-HA | 60 | 2.5 | 35 | 0.5 | 1550 | Ceramic | Laying 60% Alumina Bricks |
| KS- HA Spl. | 70 | 3.0 | 36 | 0.5 | 1600 | Ceramic | Laying 70% Alumina Bricks |
These are dry mix hydraulic compositions of graded refractory aggregates with a suitable bonding material, Fillers & (/or) special Additives. On addition of the prescribed quantity of water to these compositions, a wet concrete-like mass is produced which forms useful castables. Ceramic bond is developed when the same is fired at a certain high temperature.
Available Grades of Refractory Castables :
High Purity Dense Castables :
Medium Purity Castables :
Low Cement Castables :
Insulating Castables :
Characteristics :
Applications :
Additional Information:
Payment Terms : L/C, D/A, D/P, T/T,
Packaging Details : As per Requirement
Delivery Time : 1 Month
Medium Purity Castables
| Particulars | KSCRETE LT |
KSCRETE Normal |
KSCRETE Super | KSCRETE Special |
|---|---|---|---|---|
| Service temp. oC (Max.) | 800 | 1400 | 1450 | 1350 |
| Refractoriness oC (Min.) | 1350 | 1564 | 1683 | 1450 |
| Bulk Density (gm/cc) (Min.) (Sample, cast, cured, dried at 1100°C) | 1.8 | 2.0 | 2.4 | 2.2 |
| Permanent Linear Change (%) (Max.) (at Service Temp.) | ± 1.0 | ± 1.0 | ± 1.5 | ± 1.0 |
| Cold Crushing Strength Kgf/cm2 (Min.) at 110oC 1350oC 1450oC |
250 220 (at 500oC) |
250 225 - |
350 - 450 |
400 300 - |
Al2O3 (%) (Min.) |
30.0 | 45.0 | 70.0 | 45.0 |
| Fe2O3 (Max.) | 4.0 | 5.0 | 4.0 | 4.0 |
| Grain Size (mm) (Max.) | 5.0 | 5.0 | 5.0 | 5.0 |
High Purity Dense Castables
|
Particulars |
KSHEAT |
KSHEAT |
KSHEAT K |
KSHEAT |
KSHEAT A Super |
KSHEAT |
KSHEAT C Super |
KSHEAT (HA) |
KSHEAT |
|---|---|---|---|---|---|---|---|---|---|
|
Service temp. oC (Max.) |
1750 |
1700 |
1600 |
1500 |
1750 |
1600 |
1500 |
1800 |
1850 |
|
RefractorinessoC |
1820 |
1804 |
1683 |
1665 |
1820 |
1683 |
1665 |
1835 |
1835 |
|
Bulk Density (gm/cc) (Min.) (dried at 110o C) |
2.8 |
2.65 |
2.2 |
2.1 |
2.75 |
2.0 |
2.0 |
2.75 |
2.75 |
|
Permanent Linear |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
|
Cold Crushing |
600 |
550 |
350 |
350 |
650 |
450 |
400 |
600 |
400 |
|
|
90.0 |
80.0 |
60.0 |
50.0 |
88.0 |
60.0 |
50.0 |
94.3 |
96.0 |
|
Fe2O3 (Max.) |
0.8 |
1.3 |
1.0 |
1.5 |
0.7 |
1.5 |
1.0 |
0.3 |
0.3 |
|
Grain Size (mm) (Max.) |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Low Cement Castables
| Particulars | KSMON LC 45 | KSMON LC 60 | KSMON LC 70 | KSMON LC 80 | KSMON LC 90 | KSMON LC 90 ABR | KSMON LC 95 | KSMON ULCC 90 |
|---|---|---|---|---|---|---|---|---|
| Service temp1100C (Max.) | 1550 | 1600 | 1600 | 1700 | 1700 | 1750 | +1800 | 1750 |
| Refractoriness110 0C (Min.) | 1717 | 1804 | 1804 | 1820 | 1820 | 1820 | 1835 | 1835 |
| Bulk Density (gm/cc) (Min.) (dried at 1100C) | 2.3 | 2.6 | 2.7 | 2.9 | 3.0 | 2.90 | 3.1 | 3.0 |
| Permanent Linear Change (%) (Max.). (Temp x 3 Hrs) | + 1.0 (at 1500C | + 1.0 (at 15000C) | + 1.0 (at 15000C) | + 0.8 (at 15000C) | + 0.8 (at 15000C) | + 0.8 (at 15000C) | + 0.8 (at 15000C) | + 0.8 (at 15000C) |
| Cold Crushing Strength Kgf/cm (Min.)at 1100C 11000C 15000C |
700 900 1000 |
750 900 1000 |
750 900 1000 |
800 1000 1200 |
950 1100 1200 |
950 1150 1250 |
1000 1100 1200 |
450 1150 1450 |
| Al2O3 (%) (Min.) | 4.5 | 60.0 | 70.0 | 80.0 | 90.0 | 90.0 | 94.0 | 90.0 |
| Fe2O3 (Max.) | 1.0 | 1.5 | 1.5 | 1.8 | 1.0 | 1.0 | 0.3 | 1.4 |
| Grain Size (mm) (Max.) | 6.0 | 6.0 | 6.0 | 6.0 | 6.0 | 10.0 | 6.0 | 6.0 |
| Water Reqd. for Casting (%) | 4.8-5.5 | 4.7-5.4 | 4.7-5.4 | 4.5-5.2 | 4.2-5.0 | 4.2-5.0 | 4.2-5.0 | 4.0-4.8 |
Insulating Castables
| Particulars | KSLYTE 7 |
KSLYTE 9 |
KSLYTE 11 |
KSLYTE 13 |
KSLYTE 15 |
KSLYTE 11 LI |
KSLYTE 13 LI |
KSLYTE 15 LI |
|---|---|---|---|---|---|---|---|---|
| Service temp. oC (Max.) | 1100 | 1200 | 1300 | 1350 | 1350 | 1350 | 1400 | 1400 |
| Refractoriness oC (Min.) | 1337 |
1398 |
1398 |
1398 |
1430 |
1398 |
1430 |
1430 |
| Bulk Density (gm/cc) (Max.) (dried at 110 oC) | 0.85 |
1.0 |
1.25 | 1.45 | 1.6 | 1.25 | 1.45 | 1.6 |
| Permanent Linear Change (%) (Max.). (Temp x 3 Hrs) |
± 1.2 (at 1100oC) |
± 1.0 (at 1200oC) |
± 1.0 (at 1300oC) |
± 0.7 (at 1300oC) |
± 1.0 (at 1300oC) |
± 1.0 (at 1300oC) |
± 0.7 (at 1350oC) |
± 1.0 (at 1350oC) |
| Cold Crushing Strength Kgf/cm² (Min.) at 110oC 800oC 1100oC 1300oC |
12 4 6 - |
15 6 10 - |
35 25 25 40 |
50 30 30 50 |
90 60 60 70 |
45 30 30 50 |
80 40 40 45 |
130 75 75 90 |
| Thermal Conductivity (Kcal/m²/hr/m/oC) (Max.) |
0.17 |
0.26 |
0.3 |
0.32 | 0.42 | 0.32 | 0.38 | 0.44 |
Fe2O3 (%) (Max.) |
8.5 |
6.0 |
3.5 | 3.5 | 3.5 | 1.5 | 1.5 | 1.5 |
| Grain Size (mm) (Max.) | 6.0 |
6.0 |
6 | 6 | 6 | 6 | 6 | 6 |
| Water Required for casting ( %) | 60-65 |
38-43 |
29-34 |
26-31 |
23-28 |
30-35 |
27-32 |
23-28 |
Our fast transit facilities make us able to easily meet the expected delivery deadlines of the clients. To pack our products, we have ultramodern machines. The packaging materials are nontoxic, sturdy and reliable. The products remain safe and undamaged in our packaging.
Kalyani Systems mainly offers Total Refractories Solutions to cater to all your needs. The highly qualified & experienced engineers of our technical department are always there to assist you for best solutions of all factors to get the maximum performance from the refractories.
We bring forward our expertise to all our clients to enable them to achieve the maximum cost benefit from the refractories. We undertake total Turnkey projects for Refractories Application and also emergency repairs, shut-down maintenance etc.
Industries : Iron, Steel Plants, Power Plants, foundry, steel alloy melting, Cement kiln, Chemical Plants, Glass , Aluminium, Rice Mills, Solvent plants and other industries.
Your worries
Our Comprehensive Package
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per need
Delivery Time : 30 Days
Acid Proof Bricks are highly useful in a variety of industries and offer superb protection even in hazardous areas. Acid Proof Bricks are manufactured using a mixture of different Clay and feldspar due to which they have varying properties. Acid proof Bricks are manufactured by dry pressing method and firing in high temperature ceramic Kilns. Since these are manufactured from a mixture of different raw materials, the properties are subject to variations as the raw material themselves may vary. The properties shown are mean values from quality control figures conforming to IS 4860.
These bricks are highly demanded in the national and international markets. We stock bulk quantities of Acid Proof Bricks to be delivered at short notice to the clients.
Sizes :
Specialty :
Used in :
Additional Information:
Payment Terms : L/C, D/A, D/P, T/T
Packaging Details : As Per Requirement
Delivery Time : 45 Days
Specfications
| Brand | Water absorption (% Max) | Flexural Strength (Kg/Cm2) Min. | CCS (Kg/Cm2) Min | Resistance to acid (Loss in Wt %) Max |
|---|---|---|---|---|
| KS- AP I | 2 | 100 | 700 | 1.5 |
| KS- AP II | 4 | 70 | 500 | 4 |
Acid Proof Mortar Specifications
| Brand | Working time Minutes at 27 C | Flexural Strength (Kg/Cm2) Min | CCS (Kg/Cm2) Min | Bond Strength Absorption of Toulene Max. (% by weight) |
|---|---|---|---|---|
| KS-AMS | 15 | 35 | 100 | 5 |
| KS AMP | 29 | 40 | 150 | 5 |
Used in : For Laying of Acid resisting Bricks and Tiles
These are being used in different industries as well as for domestic use. These are also being exported.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per need
Delivery Time : 30 Days
There are lots of handicrafts. These are being made according to their local culture and is being exported throughout the world.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per order
Delivery Time : 45 Days
These insulating castables having low densities are light , adequately strong and of low conductivity, thus serving as hot face or backup insulating refractory lining used in reduced conditions. They are of low to medium strength making them not suitable to abrasion or particle attack. Tailored varieties are also supplied to customers requirements. These are substitutes for varieties of imported castables.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per Order
Delivery Time : 15 days
Kalyani Systems mainly offers Total Refractories Solutions to cater to all your needs. The highly qualified & experienced engineers of our technical department are always there to assist you for best solutions of all factors to get the maximum performance from the refractories. We bring forward our expertise to all our clients to enable them to achieve the maximum cost benefit from the refractories. We undertake total Turnkey projects for Refractories Application and also emergency repairs, shut-down maintenance etc. - Refractory Lining - Insulation Linings - Refractory Coating on Existing New Lining - Anti-corrosive lining - Acid Alkali proof lining Industries : Iron, Steel Plants, Power Plants, foundry, steel alloy melting, Cement kiln, Chemical Plants, Glass , Aluminium, Rice Mills, Solvent plants and other industries Your worries Frequent refractories failures. Poor lining life. High refractories cost. Refractories installation problems. Non-uniform lining wear . Selection of proper refractories . Our Comprehensive Package Process Auditing (Study of operating conditions ) Suggest suitable refractories . Manufature & supply of refractories on competitive rates Timely Lining installation Expert supervision services . Total refractory management We have a experienced and qualified pool of technologist providing wide spectrum techniques for these industries . It will be our pleasure to provide latest technology related to Refractories in keeping pace with technical upgradation to provide better services to our customer.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : NA
Delivery Time : immediate
Refractory shapes are made for specific need of the user with specific purposes . These are of different shapes , sizes and specifications and for use in furnaces, ovens, kilns, and boilers.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per need
Delivery Time : 45 Days
Kalyani Systems mainly offers Total Refractories Solutions to cater to all your needs. The highly qualified & experienced engineers of our technical department are always there to assist you for best solutions of all factors to get the maximum performance from the refractories. We bring forward our expertise to all our clients to enable them to achieve the maximum cost benefit from the refractories. We undertake total Turnkey projects for Refractories Application and also emergency repairs, shut-down maintenance etc. - Refractory Lining - Insulation Linings - Refractory Coating on Existing New Lining - Anti-corrosive lining - Acid Alkali proof lining Industries : Iron, Steel Plants, Power Plants, foundry, steel alloy melting, Cement kiln, Chemical Plants, Glass , Aluminium, Rice Mills, Solvent plants and other industries Your worries Frequent refractories failures. Poor lining life. High refractories cost. Refractories installation problems. Non-uniform lining wear . Selection of proper refractories . Our Comprehensive Package Process Auditing (Study of operating conditions ) Suggest suitable refractories . Manufature & supply of refractories on competitive rates Timely Lining installation Expert supervision services . Total refractory management We have a experienced and qualified pool of technologist providing wide spectrum techniques for these industries . It will be our pleasure to provide latest technology related to Refractories in keeping pace with technical upgradation to provide better services to our customer.
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per order
Delivery Time : 45 Days
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : HDPE Bags
Delivery Time : 30 Days
Additional Information:
Payment Terms : L/C, T/T,
Packaging Details : As per order
Delivery Time : 45 Days
Additional Information:
Payment Terms : L/C, D/A, D/P, T/T,
Packaging Details : As per Order
Delivery Time : 30 Days
These are special shaped bricks.
Additional Information:
Payment Terms : L/C, D/A, T/T,
Packaging Details : As per need
Delivery Time : 10 days
These are special shaped bricks.
Additional Information:
Payment Terms : L/C, D/A, T/T,
Packaging Details : As per need
Delivery Time : 10 days
Raniganj, Bardhaman, West Bengal 
