Torr Automation Systems

Greater Faridabad, Faridabad, Haryana

The LR concept offers a high degree of flexibility. Long radius machines can be used for in-line continuous processing and for batch processing. In batch processing, the machines are equipped with apneumatic separation flap. Batch processing in LR machines allows the processing of larger parts, with a minimum of part-on-part contact. Their main application is in-line, continuous-feed operation.Continuous-feed operation allows the LR machines to be placed directly into an in-line manufacturing process without having to invest in expensive batch loading equipment. In the continuous, single lap process, the Long Radius flow systems are ideal for fast deburring, edge breaking and radiussing.

Disc Finishing Machine Mass Finishing Process, in which a rotating base plate sets workpieces and granulate in motion in a toroidal stream. The very intense finishing effect up to 20 times more efficient than conventional vibrators. Disc finishing machines are also high gravitational forced machines which work faster. It creates high centrifugal force which is generated due to a rotating disc.

Centrifugal finishing machine are very high gravitational forced machines specifically developed for those components which require long process times in Vibratory Finishing machines.There are several options available straight barrels, inclined barrels, removable barrels (for small machines), variable speeds, media parts separators, rubberpolyurethane linings, conveyors, etc.

Centrifugal Finishing Machinesare very high gravitational forced machines specifically developed for those components which require long process times in Vibratory Finishing machines.

There are several options available straight barrels, inclined barrels, removable barrels (for small machines), variable speeds, media parts separators, rubber/polyurethane linings, conveyors, etc.

Mass Finishing Process, in which a rotating base plate sets workpieces and granulate in motion in a toroidal stream. The very intense finishing effect up to 20 times more efficient than conventional vibrators.
Especially suitable for : small parts, large quantities of bulk goods.

Disc finishing machines are also high gravitational forced machines which work faster. It creates high centrifugal force which is generated due to a rotating disc.
Process time is lower than Vibratory Finishing Machines but more than Centrifugal Finishing Machines. The greater ease of loading and unloading and the possibility of In-process inspection of parts, makes it better than centrifugal machine. They are usually suitable for small components. The process is carried out in a cylindrical container which is open at the top and the bottom of which consists of a disc separated from the container wall by a gap. During operation, the work pieces and the grinding or polishing media in which they are immersed rotate at a high speed, creating a toroidal effect.

Compared with conventional mass finishing systems where the parts are free-floating in the media, in drag finishing systems, the parts-being individually attached to the worktations-can never touch during the finishing process. This prevents part-on-part contact and, therefore, desired dentless finish can beachieved eaisly.

DRAG finishing is all about pressure and speed. The higher the pressure exerted by the media on the parts, and the faster the media rubs on the parts, the faster the desired finishing results can be achieved. In this respect, drag finishing is standing out above other finishing methods: Because of the high speed at which the parts are dragged through the media and the high pressure generated, drag finishing works 40 times faster compared with vibratory systems and about 4 to 5 times faster than high energy systems. Frequently, because of its high speed and high pressure, drag finishing is the optimum mass finishing method to produce a satisfactory finish. This is especially true for parts made from hard-to-machine, tough metals like high-alloy steel (stainless, titanium, Inconel, and so on), tool steel or parts with a high surface hardness.
The outstanding characteristic of drag finishing is that the parts are individually mounted onto the workstations of the carousel. Depending on the machine size, the carousel is usually equipped with four to 12 workstations. Each workstation may be loaded with one or multiple parts.
Compared with conventional mass finishing systems where the parts are free-floating in the media, in drag finishing systems, the partsbeing individually attached to the workstationscan never touch during the finishing process. This prevents part-on-part contact and, therefore, desired dentless finish can be achieved eaisly.
To individually mount the parts to the workstations requires special parts fixtures. Frequently, the design of these parts fixtures poses an engineering challenge.