Automatic Linear Vial Washer

Listing ID #4830308

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Supply Type Manufacturer, Exporter, Supplier

Preferred Buyer From : All over the world

Automatic Linear Vial Washer Machine is used for the washing of pharmaceutical glass vials. We are having two different models of vial washer which provided output of 120 vials per minute and 240....

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Product Details

Automatic Linear Vial Washer Machine is used for the washing of pharmaceutical glass vials. We are having two different models of vial washer which provided output of 120 vials per minute and 240 vials per minute. These models are most suitable for the online untouched vial filling production line.
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Features

Compact cGMP model.

Provides production output up to 250 vials per minute.

All contact parts made from high quality stainless steel AISI SS 316L.

Machine structure & other parts made from AISI SS 304

SS Tanks & trays made from SS 316L by argon welded with round corner.

SS pump made from SS 316L with mechanical seal Monoblock pump.

SS filter housing made from SS 316L.

All Nozzles made from SS 316L.

Special Pocket system ensures easy and trouble free washing of vials from outer and inner side.

Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion.

No Change parts are required from 5 ml to 30 ml vial.

Washing cycles can be adjusted as per customer requirement.

User friendly machine, even semi skilled operator can operate the machine very easily.

A Special clutch device is incorporated for Stoppage of Machine in the event; vial is over turned or over diameter.

Variable A.C. Frequency drive for Main drive and conveyor.

Pumps with tank (60 litres each) 2 nos.

In feed Wire Woven Belt for feeding of Vials.

HDPE material Vial pockets.

Machine is totally robust and withstands continues operation for long working hours without any trouble.

Machine is equipped with PLC system & printing facility with passwords.

No Change parts are required.

Process Operation


Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

Technical Specification

Description	AVW-120	AVW-250
Production Rate	120 vials/minute	250 vials/minute
Vial Size	2ml to 250ml	2ml to 250ml
Direction	Left to right	Left to right
Height of conveyor	850mm to 900	850mm to 900mm
Power Supply (Main Machine)	1 H.P.	1.5 H.P.
Power Supply (Pumps)	2 H.P.	2 H.P.
Power Supply (Conveyor)	0.5 H.P.	0.5 H.P.
Electrical Characteristics	440 Volts, 3 Phase, 50 Hertz	440 Volts, 3 Phase, 50 Hertz
Utility (Air)	20 CFM	20 CFM
Utility (Water)	400 Liters/hour	600 Liters/hour
Overall Dimension	2290mm (L) X 1175mm (W) X 1575mm (H)	3500mm (L) x 1500mm (W) x 1675mm (H)
Net Weight	1000 kgs.	1200 kgs.