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Data cable mold injection is a precision manufacturing process used to create durable, protective connectors and outer casings for data cables. In this process, molten thermoplastic material such as PVC, TPE, or nylon is injected under high pressure into a custom-designed steel mold that shapes the connector housing or strain relief. Once cooled and solidified, the molded part is ejected and assembled with the internal conductors and shielding. Mold injection ensures consistent dimensions, strong insulation, waterproof sealing, and enhanced strain relief. This method improves product durability, electrical safety, and appearance while enabling high-volume production with tight quality control standards.