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When die life and wire production efficiency take precedent over wire surface finish, consider a Poly Di wire die.
Poly-Di wire dies are manufactured with polycrystalline diamonds, a durable synthetic material with a highly polished surface finish that minimizes friction for an exceptional resistance to die wear, cracking and breakage.
You get significantly longer die life, excellent wire roundness and highly predictable die wear with a good wire surface finish.
Size range0.050 mm – 15.00 mm
AdvantagesNonferrous wire, especially larger sizes where demanding wear is a problem, but surface finish is less critical.
Typical MarketsAluminum wire, copper wire, stainless steel wire, tire cord, welding wire, galvanized steel wire and saw wire.
| Recommendation Of Reduction Angles By Material | ||||||||||
| Elongation (L) | Area Reduction (B) | Application | ||||||||
| Aluminium Silver Gold Lead Zinc | Copper Al Alloys | Hard Al Alloys NI-Cr Alloys | Cu Alloys Brass Non Alloyed Steels C < 0,4% Stainless Steel | Non Alloyed Steels C > 0,4% Molybdenum Stainless Steel Alloys | Cu Alloy Brass Non Alloyed Steels C < 0,4% Iron Dry Drawing | Non Alloyed Steels C > 0,4% Alloyed Steels Dry Drawing | Hot Drawing Of Tungsten | |||
| % | % | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
| 5-9 | 5-8 | 14 | 12 | 10 | 9 | 8 | 7 | 6 | 10 | |
| 9-14 | 8-12 | 16 | 14 | 12 | 11 | 10 | 9 | 8 | 10 | |
| 14-19 | 12-16 | 18 | 16 | 14 | 13 | 12 | 11 | 10 | 12 | |
| 19-33 | 16-25 | 21 | 18 | 18 | 16 | 15 | 14 | 12 | 12 | |
| 33-54 | 25-35 | 24 | 22 | 20 | 19 | 18 | 17 | 15 | 14 | |
| 54-69 | 35-45 | 22 | 20 | 18 | ||||||
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