Tube Sealing Machine Semi Automatic

Listing ID #93274

Psct15 model is a compact machine with single tube seal facility at a time. But it is very much useful for low and medium production industries. Psct15 is small but strong with accurately machined metal plates and standard parts. Manufacturing and assembly is done perfectly under the instruction of qualified designers and engineers to get maximum quality. Pneumatically operated model which reduces mechanical parts and there is less maintenance required. High quality parts keeping international standards. Base frame of this machine is manufactured from stainless steel pipe section and sheet metal, which is fabricated, welded and finished. A main vertical slide unit supports total assembly, like sealing and trimming units. Easy rotating hand wheel helps in height adjustment for different tube heights. a cross plate is mounted carrying sealing and trimming stations at left and right sides respectively.
sealing plate is working on linear motion bearings over hardened and ground shafts fixed both ends by strong plates. Pneumatic cylinders are mounted and connected with the sealing plates at both sides. Sealing plates carries the batch numbers. Sealing width of maximum 6mm is provided with vertical line texture for sealing design. A hot air assembly is mounted centrally over the sealing station. Stainless steel made parts are used for hot air tool making. This assembly is fixed over the sealing station with insulation.
trimming is done on separate station. Trimming blades are mounted on holders and pneumatic cylinder is connected at one end. Here, one blade is stationary and other blade is moving. All moving parts are covered with stainless steel sheet metal of good gauge and finish to mat.
a bottom horizontal slide unit is provided to move the tube holder towards sealing and trimming stations. A tube holder lifter cylinder is provided at the bottom of sealing station. When the tube holder is moved towards the sealing station, the holder lifter actuates and moves the tube end towards the hot air tool for heating the inside wall of tube perfectly.
working of psct15 model
each filled tube is placed manually in the tube holder placed on horizontal slide unit when start sealing operation. When the slide unit is moved towards the sealing area, a proximity switch is activated and gives pulse to the machine, this inturn actuate the lifting cylinder, the hot air tool comes in contact with tube, and heats the sealing area of tube. Hot air is passed for a pre-set time only to the area where to seal. This avoids unwanted heating of filled material inside the tube. Now the lifter moves down away from hot air gun and at the same time, both sealing jaws operate and seal the tube end. Perfect sealing of tube end with desired sealing texture and batch coding is done. Since inside of the tube is heated, no harm for outside of the tube is a result.
additional features:
1. any tube diameter from 10 mm to 50 mm can be sealed and trimmed in this model.
2. tube diameter changes but holder outside diameter same. This helps in holding any sized tubes in location without changing centre.
3. easy adjustment of sealing station height according to different tube heights by rotation hand wheels.
4. any tube heights from 80 mm to 250mm can be sealed and trimmed.
5. 1 pair of different tube holders supplied with the machine.
6. all types of tubes can be sealed whether it is plastic or laminated.
7. adjustable digital temperature controller to select different temperatures for different materials of tubes.
8. adjustable heating time and sealing time for different tubes.
9. solenoid operated trimming and batch coding station and can be operated by push button.
10. separate air pressure regulator for the machine to maintain air pressure steady.
11. flow control valve to maintain hot air flow to the tube ends.
12. compact and economy model requires small area to occupy.
13. 1 complete set of batch codes- numerical letter- 0-9 supplied with the machine.
14. hard chrome plated sealing teeth with specially designed batch code holder.
Technical specifications:
• overall size: 500mml x 500mmw x 1200mm h
• packing size: 2ft length x 2 ft width x 4 ft height.
• total weight: approx: 75kgs.
• gross weight including packing: 125 kgs.
• power supply required: 220vac,50hz,2kw
• heater power: 1500watts
• air pressure required: 5.5 kgcm2 ( 10 cfm)
• complete stainless steel hot air assembly.
• sealing type: hot air assisted pneumatically operated sealing jaws.
• output: 12 -15 tubesminute.
• tube sizes: diameter10 mm to 50 mm
• tube length: 80mm to 250mm.
• tube placing: manual.
• machine model: psct15
• number of batch codes inserted: 10 nos.
• both side batch coding possible on request.
• batch code size: 2mm w x 4mm h x 12.55mm length
• machine type: semi-automatic tube sealing, coding, and trimming machine, standard model with all contact parts in ss304 quality machined, fabricated and finished to mat, and all other non-contact parts are made in carbon steel finished and chrome plated quality.
• air pressure required: 5.5 kgcm2 @ 10 cfm(1hp twin cylinder singlethree phase)
• all moving parts, machine frame covered by ss sheet metal of good gauge and finish.
• panel box inbuilt carrying timers, temperature controllers and operating switches.