Sci-tech Utility Boiler Simulator Model Bsg 004

Sci-tech Utility BoilerModel BSG 004 is a typical drum-type boiler widely used in the oil refinery and petrochemical plants for steam generation.

Sci-tech Bench Top Utility Boiler Simulator Model BSG 004 is designed to demonstrate the thermodynamic basic principles of boiling phenomenon.

BSG 004 enables user to study the fundamental pressure- temperature relationship of saturated steam in equilibrium with water.

The Boiler consists of a stainless-steel pressure vessel fitted with a high pressure immersion electrical heater.

It comes with a safety valve, temperature sensor and Bourdon type pressure gauge. Water inlet valve and discharge valve are also installed.

BSG 004 comes with transducers for temperature and pressure for students to enable to take readings for respective values on a digital indicator.

Heater power supply is controlled through control panel. The heater is protected from burn-out by setting the maximum operating temperature on the temperature controller.

Optionally Data Acquisition System can be offered for Data Logging; Signal Analysis; Process Control; Real-time Display; Tabulated Results & Graph of Experimental Results

The highlights of Utility Boiler Simulator

• Permits practice:
• Start up
• Shutdown
• Normal operations
• Troubleshooting
• Simulation of drum shrink-and-swell phenomena
• Burner flame out and unstable flame conditions
• Detailed radiation and convection section heat transfer
• Variable fuel characteristics and heating values
• Stoichiometric combustion model
• Effect of atomizing steam
• Typical advanced boiler control system
• Dynamic display of flame color and length
• Plant alert and monitor:
• Abnormal ignition
• Black smoke in stack
•  Explosive situation

Specification

• Pressure Vessel

Ø  Capacity: 5 – 50 liters

Ø  Material: Stainless steel (304 or 316)

• Pressure Gauge

Ø  Type: Bourdon type

Ø  Range: min. 0 to max. 20 bar

• Temperature Sensor

Ø  Range: min. 0 to max. 200 ⁰C

• Transducers

Ø  Temperature and pressure

• Operating Pressure

Ø  Max. 5 ~ 15 bar

•  
• Electrical Heater

Ø  Power: 2 ~ 20 kW

Ø  Type: Immersion type

• Temperature Controller

Ø  Thermocouple/PT100 input

• Safety

Ø  Temperature controller: pressure relief valve

• Optional, ‘Sci-Cal^R’ Data Acquisition System DAQ

Electronic signal conditioning system

Windows based software:

-              Data Logging

-              Signal Analysis

-              Process Control

-              Real-time Display

-              Tabulated Results

-              Graph of Experimental Results