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Boring Tools #1087347

Twin-edge Boring Tool

CoroBoreBR20 is a twin-edge multi-purpose tool for rough boring. The system consists of adaptors with matching slides, shims and covers, making it possible to adapt the tool to various materials and conditions.

Application area

  • Rough boring
  • Twin-edge boring, step boring and back boring
  • Damped Silent Tools solution for vibration-sensitive applications
  • Standard inserts with dedicated grades and geometries for all materials
    • CoroBore111: Optimized for rough boring applications
    • CoroTurn107: Wide selection of grades and geometries

CoroBore® 111 Rough Boring Inserts For CoroBore® BR20

Insert type/size Entering angle IC Geometry Grade

SPMT 06 06 - Bx

SPMT 09 08 - Bx

SPMT 12 12 - Bx

84°

6, 8, 12

BR,BM

P 4325

M 2025

K 3210

S 1145

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Next Generation Rough Boring Tools

The new generation of CoroBorerough boring tools provides you high-end productivity in all your rough boring operations.

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Silent Tools For Boring

Problems that originate from vibrations are frequently encountered in boring and other operations, especially when machining with long overhangs. The vibrations may cause bad surface texture, insufficient accuracy, loss of productivity, increased insert and machine tool wear, as well as noise.

Solving vibration problems will therefore always give you a productivity boost.

Benefits
  • Productivity gains of 50-200%
  • Strong dedicated interface between bridge and damped adaptor
  • Improved surface finish
  • Improved process security
  • Reduced cost per component

Features
  • Silent Tools unique damper dedicated for long tool assemblies
  • Strong dedicated interface between bridge and damped adaptor
  • Internal coolant through the assembly
  • The dedicated new lightweight bridges (to be used with damped adaptor) fit together with existing slides and cartridges for both rough and fine boring

Application
  • Boring operations: roughing and finishing
  • Cutting data can be increased substantially thanks to eliminated vibrations
Damped CoroBore 820XL:
  • Radial depth of cut up to 8 mm (0.315 inch) (16 mm (0.630 inch) diameter increase) in low alloy steel with twin edge rough boring equipment
  • Maximum torque: 2000 Nm (1475 ft/lbs)

ISO application area


Recommendations
  • The entering angle should be close to 90 degrees to give more axial cutting forces and less radial/tangential forces.
  • Use large entering angles and small nose radii to reduce the radial forces, deflection and vibrations.
  • Small nose radius is ideal for small depths of cut and decrease the risk of vibrations. Large nose radii have strong edge security and allow for heavy feeds and large depths of cut. The risk of vibration gets higher the larger nose radius you use. Therefore, triangular, positive style inserts are first choice for dampened boring operations.
  • Use as light cutting units as possible to improve the dynamic behavior and effect of the damper.
  • If possible, use a tapered shank
  • Productive boring: Two inserts with the same length and diameter to be able to increase feed
  • Step boring: Additional shim under one of the slides if you want to take a large radial cut
  • Single-edge boring: Replace one of the slides with a cover to reduce cutting forces and achieve accurate roundness, good surface finish and close tolerances
Damped CoroBore 820XL:

Machine tools and spindle interfaces
Machine tools and spindle interfaces need to be strong and stable to hold large tools and assemblies as CoroBore 826D XL. Suitable interfaces are therefore HSK 100 and Coromant Capto C8 C10. ISO 50 taper (BIG PLUS included) is too weak for these roughing tools.

Cutting dataThe recommended start values for inserts and grades listed at the box shall be followed, but be aware of the many parameters that have to be taken into consideration such as actual work piece material, spindle interface clamping force, torque capacity at given RPM, net power etc.

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Rough Boring Tools

Roughing is primarily focused on metal removal and is performed to open up an existing hole made by methods such as pre-machining, casting or forging. Rough boring prepares the hole for finishing. For optimized boring, general boring, large diameter- and lightweight boring see the selection of tools, presented below in the overview. To eliminate vibration when machining with long overhangs, damped tools are available.
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Fine Boring Tools

Fine boring operations are performed to complete an existing hole to its final hole tolerance with high quality surface finishes. Our tool range offers products for dedicated as well as flexible diameters, large and small diameters as well as light weight boring. For vibration-free machining, choose Silent Tools damped boring tools for best results.
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Applications With Boring Tools

Seal ring groove machining on non-rotating components with SpiroGrooving
Flexible turning method for advanced machining centres and B-axis multi-task machines

SpiroGrooving is a simple yet sophisticated process for making grooves for sealing rings. The method uses a spirograph tool path to create close-tolerance seal ring grooves in a very reliable and productive way.

Adjustable head with boring bars for finishing operations
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