Pharmaceutical Machines & Equipment #3190988

For Processing of Liquid & Semi-Solid Emulsions like, Ointment / Cream / Gels / Lotion / Shampoo / Toothpaste, as well as range of specialities within pharmaceutical, cosmetics, food & chemical Industry.

Capacity Per Batch – 25 Kgs / 50 Kgs / 100 Kgs / 150 Kgs / 200 Kgs / 250kgs / 300 Kgs / 500 Kgs  / 1000 Kgs /1500 Kgs upto 2000 Kgs

TECHNICAL SPECIFICATION :

• Wax heating Vessel.
• Water Melting Vessel.
• Manufacturing vessel.
• Storage vessel.
• Interconnecting pipeline.
• Pumps -Bump Pump and metering pumps.
• Working Platform.
• Integrated automatic control panel

PROCESS DESCRIPTION :

• All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.
• The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel.
• Wax is melted in Wax melting vessel; Water is heated in water heating vessel.
• Both wax and water are transferred into the manufacturing vessel automatically through vacuum.
• In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.
• After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized.
• The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump.
• Flow rate of metering pump can be set as per your tube filling machines speed and capacity.

SALIENT FEATURES :

• The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products, Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation.
• All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished.
• Complete Untouched Process.
• The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.

MAIN ADVANTAGES :

• To Avoid Hand Touch & Contamination.
• Saving precious batch processing time.
• Lower maintenance cost, as no moving components used.
• The entire plant can be operated by one operator & one helper, thus saving on manpower costs.
• Re-Circulation after Mixing Provided. Mixing and Dispersing Quality
• Adjustable. Specially Designed Inline Filters Provided.
• FLP System can be provided. (Optional)

We are the leading manufacturers and suppliers of Ointment cream manufacturing plant based in Thane, Maharashtra. Many processes are regulated under this ointment cream manufacturing plant including production of semi solid materials and pharmaceutical emulsions. This is considered to be an efficient processing system with the best quality product and reduced cost of operation. At Shashvath Fabricators and Engineers, we welcome bulk orders from our clients.

 

Technical Specification of Ointment Manufacturing Plant / Cream Manufacturing Machine

• Wax heating Vessel.

• Water Melting Vessel.

• Manufacturing vessel.

• Storage vessel.

• Interconnecting pipeline.

• Pumps -Bump Pump and metering pumps.

• Integrated automatic control panel.

• Working Platform.

• Vacuum Pump.

• Storage Vessel .

 

Process Description of Ointment Manufacturing Plant/Cream Manufacturing Machine

• All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.
• The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel.
• Wax is melted in Wax melting vessel; Water is heated in water heating vessel.
• Both wax and water are transferred into the manufacturing vessel automatically through vacuum.
• In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.
• After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized.
• The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump.Flow rate of metering pump can be set as per your tube filling machines speed and capacity.

 

Salient Features :

• The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products,   Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation.

• All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished.

• Complete Untouched Process.

• The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.

 

Main Advantages :

• To Avoid Hand Touch & Contamination.
• Saving precious batch processing time.
• Lower maintenance cost, as no moving components used.
• The entire plant can be operated by one operator & one helper, thus saving on manpower costs.
• Re-Circulation after Mixing Provided. Mixing and Dispersing Quality
• Adjustable.Specially Designed Inline Filters Provided.
• FLP System can be provided. (Optional)

 

For Processing of Liquid & Semi-Solid Emulsions like, Ointment / Cream / Gels  / Lotion / Shampoo / Toothpaste, as well as range of specialities within pharmaceutical, cosmetics, food & chemical Industry.

 

 

Technical Specification of Ointment Manufacturing Plant / Cream Manufacturing Machine

 

• Wax heating Vessel.

• Water Melting Vessel.

• Manufacturing vessel.

• Storage vessel.

• Interconnecting pipeline.

• Pumps -Bump Pump and metering pumps.

• Integrated automatic control panel.

• Working Platform.

• Vacuum Pump.

• Storage Vessel .

 

Process Description of Ointment Manufacturing Plant/Cream Manufacturing Machine

1. All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.

2. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel.

3. Wax is melted in Wax melting vessel; Water is heated in water heating vessel.

4. Both wax and water are transferred into the manufacturing vessel automatically through vacuum.

5. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.

6. After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized.

7. The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump.

8. Flow rate of metering pump can be set as per your tube filling machines speed and capacity.

 

Salient Features :

• The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products, Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation.

• All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished.

• Complete Untouched Process.

• The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.

 

 

 

Main Advantages :

 

• To Avoid Hand Touch & Contamination.

• Saving precious batch processing time.

• Lower maintenance cost, as no moving components used.

• The entire plant can be operated by one operator & one helper, thus saving on manpower costs.

• Re-Circulation after Mixing Provided. Mixing and Dispersing Quality

• Adjustable.Specially Designed Inline Filters Provided.

• FLP System can be provided. (Optional)

 

 

 

 

 

 

 

We are offering liquid syrup manufacturing plant application & process :shasvath has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.Preparation vessels & tank :extremely hygienic processing.least manual handling.design compliance with cgmpcapacity up to 5, 000 liter.product contact aisi 316latmospheric, vacuum or pressure operation.jacket for heating & cooling.vessel inside pressure (-1 +3 bar)heating jacket pressure (-1 +6 bar)heating by steam or hot water circulation.thermal insulated.mechanicals or electro polishing of internal surface.welded, flanged or hinged type coverintegrated cleaning in place-cip.sterilizing in place-sip as an option.portable execution on request.validation protocols & instrumentation celebration. Variable speed agitation : agitator can be top or bottom driven or magnetically driven.propeller type, anchor type provided with high speed disperser or rotor-stator homogenizer.single or double mechanical seal.________________________________________fully automatic liquid syrup manufacturing plant consisting of :sugar charging transfer system.sugar melting vessel with mixing stirrer.basket filter & transfer pump.syrup manufacturing vessel with stirrer.inline homogenizer.zero hold up filter press.storage tank with stirrer.interconnecting pipeline.transfer pumps.integrated automatic control panel.working platform.________________________________________turn key process line :for production, filtration, transfer and storage solution.pre reparation vessels.inline homogenizer.inter connecting pipesolid or sugar charging systemworking platform.

At Shashvath Fabricators and Engineers, we manufacture and supply Liquid Syrup Manufacturing Plants across the country. Only a single person is needed for operating this machine, which helps in saving money, time and labor. Specific heating and cooling vessel are equipped for internal vacuum in order to regulate translocation of sugar syrup. PLC controls are available for controlling various operations in accordance with the parameters including agitator speed, pressure and temperature.

 

Application & Process : SHASVATH has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.

 

Preparation Vessels & Tank :

• Extremely hygienic processing.

• Least manual handling.

• Design compliance with cGMP

• Capacity up to 5, 000 Liter.

• Product Contact AISI 316L

• Atmospheric, Vacuum or Pressure Operation.

• Jacket for heating & cooling.

• Vessel Inside Pressure (-1 /+3 Bar)

• Heating Jacket Pressure (-1 /+6 bar)

• Heating by steam or hot water circulation.

• Thermal Insulated.

• Mechanicals or Electro polishing of internal surface.

• Welded, flanged or hinged type cover

• Integrated Cleaning in Place-CIP.

• Sterilizing In Place-SIP as an Option.

• Portable execution on request.

• Validation protocols & Instrumentation celebration.

 

Variable Speed Agitation :

• Agitator can be top or bottom driven or magnetically driven.

• Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer.

• Single or double mechanical seal.

 

Fully automatic Liquid Syrup Manufacturing Plant consisting of :

• Sugar Charging / Transfer System.

• Sugar Melting Vessel with mixing stirrer.

• Basket Filter & Transfer Pump.

• Syrup Manufacturing Vessel with stirrer.

• Inline Homogenizer.

• Zero Hold up Filter press.

• Storage Tank with stirrer.

• Interconnecting pipeline.

• Transfer Pumps.

• Integrated automatic control panel.

• Working Platform.

 

Turn Key Process Line :

• For production, filtration, transfer and storage solution.

• Pre reparation vessels.

• Inline homogenizer.

• Inter Connecting Pipe

• Solid or sugar Charging System

• Working Platform.

 

Unique Features Of The Facility :

• The liquid oral manufacturing plant is designed to be operated by one operator and one helper, saving on precious man-power costs.

• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.

• Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum.

• Entry of all propeller agitators are from bottom through a specially designed cartridge mechanical seal with TC/TC seal face.

• The advantage of the bottom propeller agitator over the conventional agitator is that there are no vibrations of shaft, no couplings in the drive assembly, leading to lower maintenance cost for liquid oral manufacturing plant.

• Pipes, pipe fittings and valves are of SS 316, seamless, internally electropolished with DIN standard unions and silicon Gaskets.

• Manhole of all the vessels are equipped with davit fitting and the cover of the manhole slides instead of being lifted.

 

Automation available, appropriate for the intended process function, including CIP and SIP :

• Controls of all function by PLC Controls with HMI Touch screen.

• Level controls by means of capacitance probe or electronic load cells.

• Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.

 

Capacities Available :

• 500 litres
• 1000 litres
• 1500 ltrs
• 2000 ltrs
• 3000 ltrs
• 5000 litres.

We are the one-stop destination for availing the top-notch Double Sided Rotary Tableting Machines at the rational prices. We are associated with the #1league Manufacturers and Suppliers of the Double Sided Rotary Tableting Machines from Maharashtra, India. Contrived using the quality input parts and pioneering technology, our Machines are impeccable on the grounds of design, performance and durability. Besides that, we offer these Machines in tailored configurations also.  
Specifications :

• SS 316
• SS 304
• TRAY - 48 with Tray
• VTD - 48 with Tray

We are a leading name indulged in the manufacturing and supplying of a wide range of Manual Capsule Filling Machine. We provide our customers with a well-crafted device manufactured using the finest metal and advanced technology. We also provide customized Manual Capsule Filling Machines to buyers to meet the precise dimension requirement. Feel free to place bulk orders.

We put at the client’s disposal, the R & D Rotary Tableting Machines that are in synonymy with highest industrial standards. These R & D Rotary Tableting Machines are configured with latest technological methods and thus, are tolerant, non-corrodible, user-friendly and energy-efficient. We proffer these Machines in varying specifications at the market-leading prices.

 

Salient Features :

• Fully Computerized System
• PLC-MMI/HMI Control System
• Turret Fully Electro less Nickel Plating
• Frequency Drive
• Force Feeding System - through AC Variable