United Global Packaging LLP

Phase 8, Mohali, Punjab

Details:

• Soap Wrapping Machines has been designed to pack toilet soap bar/cakes in single wrap of wrapping paper
• Machine has been designed to handle heat sealable wrapper, laminates and Polly coated wrapping material
• The final result is a design of a robust, highly reliable, low maintenance, operator friendly machine having a high productivity and efficiency with negligible rejections

Working Principle:

• The soap cakes are fed onto a continuous motion In-feed Conveyor
• The In-feed pushers take the soap cakes to the wrapping feed station
• With the help of pulling rollers, the reel fed wrapper is positioned between the cakes and tumble box
• The wrapper is cut to the required length as the in-feed pushers push the soap along with the cut wrapper into the turret
• Spring-loaded end blocks retain the product in position
• The turret box then indexes by 180 degrees and resulting in top folding
• The next incoming cake pushes the previously packed cake forward which is further pushed into the sealing zone

Feature:

• Machine suitable for detergent bar/laundry bar
• Heavy duty cast structure
• Machine weight: Approx. 1600 Kgs
• Speed up to 180 TPM depending upon the product dimensions, laminate quality and feeding of soap
• Directly linkable to bar cutting machine through conveyor for automatic feeding of bars
• Fixed/Adjustable size turret assembly
• Designed to handle soft bar
• Soap moves on belts with pusher to avoid any scratch mark
• Double spool arrangement for wrapper to save change over time of paper roll to increase the uptime of machine
• No soap and no wrapper interlock through PLC
• AC variable speed drive unit
• Double chain for overhead infeed conveyor
• Double chain for overhead discharge conveyor
• Speed of machine directly proportional to soap feeding
• Stop-start mechanism with Geneva Drive for auto feeder belt conveyor
• Collator unit for easy collection of packed bars
• Two sided heaters and cooling unit provide better sealability
• Double corrugation rollers
• Different cut length for paper stiffener lengths can be made at a cut off unit quickly.
• Separate temperature controller for topside heaters and rear heater
• Infeed queue pressure release mechanism while transferring the soap from infeed belt conveyor to prevent dent marks
• Centralized lubrication system
• Print control system with worm and worm wheel mechanism
• Cooling unit for electrical panel
• PID temperature controllers
• Wrapper : Paper / Poly / Hot Melt Lamination Max Dia 450mm
• Core ID 70mm
• Stiffener: Card paper/poly laminated

Application

• Electronic soap bar cutter suitable for any soap finishing line with a rotating blade directly coupled to servo driven motor shaft gives very high accurate cut at higher speed.

Specification

• Maximum bar cutting speed up to 200 bars cut per min
• Maximum bar cutting thickness up to 60mm of soap bar/billet
• Maximum soap bar/ soap billet speed 20m/min
• Power requirement: 3KW

Features

• High speed
• Highly accurate servo controlled
• VBC-250 bar cutter gives up to 200 cut of soap bar per min.
• Designed for very high precise/accurate right angle cuts on soap bar/soap billet
• Negligible Movement of inertia allow continuous motor start and stop at very high speed
• Blade cut the soap bar/soap billet and passes through a narrow slot
• High-speed soap bar/billet cutting
• Minimum noise level due to absence of mechanical mechanism
• Minimum maintenance
• No mechanical mechanism
• Trouble free cutting solutions
• Easy Touch colored HMI 7'
• Stamping machine stop than bar cutter cut the bar into small pieces and send to recycling conveyor optional