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Zenith has designed its high performance Multi Drilling Machine for Drilling holes in Suction and Blind Drill rolls. These rollers are extensively used in paper mills all over the world as they are more efficient in draining of water than any other technique. Today most of the Paper manufacturing Companies across the world is using Blind Drill Rollers and we think that every paper mill roller manufacturer must have this machine to be able to manufacture such Rollers.
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Zenith has pioneered many improvements in design of Calender machine, which have resulted in products of improved quality and economy of production. Calenders are made in a wide range of sizes, from small laboratory unit to the big production machines. They are furnished with two, three, four or more rolls and with rolls in different arrangements. Calenders of all sizes are incorporated with the latest features for obtaining uniform coating and sheet thickness, better productivity and processing of rubber.
Size Of Roll Dia. X Length | Line Speed Per Minute ( App.) in Mtrs. |
Machine Configuration | One Plane and Two Plane Options, Horizontal end driven. |
Minimum Readable Unbalance | 0.1 mmg onwards. |
Power Control | 220 V, 1 Ph, 50 hz, Stablized. |
Drive | 415V, 3 Ph, 50 hz |
Sensors | Piezo Electric Force Sensors and Infra Red Phase |
Hot feed screw type extruders are heavy-duty machines built to suit individual needs. They are made in many different type and sizes to meet the production requirements for straining extruding, tubing, slab production or contoured shapes. The extruders size depends upon the hourly output required and method of feeding with a complete line of equipment is available to meet with all customers need. The Cold feed Extruders have been developed for processing cold rubber compound. Since these machines in addition to extruding profiles also plasticize rubber; they differ from hot feed extruders, they have longer screws; heavier gears boxes and higher drive power. According to present stage of development cold feed extruders can be used for extruding almost all rubber compounds, which are process able on hot feed extruders. Feeding is normally in the form of strips or pellets. Machines with longer screw diameters are often fed directly with wig-wag stored slabs.
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Home » Our Products » Machinery » Extruder Machine
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Extruder Machine
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CHANGE GEAR TRAIN LATHES TECHNICAL SPECIFICATION
MODEL | ZNLT-2 | ZNLT-4 | ZNLT-6 | ZNLT-8 | ||||
Bed Lenghth | 2134mm(7’) | 3048 mm (10’) | 12’(3658) | 14’(4267) | ||||
Distance of between center | (38”) | (74”) | 98” | 120” | ||||
Weigth (approx) | 1425 kg | 1750 kg | 1950 | 2150 | ||||
Bed Width | 300mm (12”) | 300mm(12”) | 300mm(12”) | 300mm(12”) | ||||
Length of Gap | 200mm(8’) | 200mm(8’) | 200mm(8’) | 200mm(8’) | ||||
In front of face plate bed type | 2v and 2 flat | 2v and 2 flate | 2v and 2 flate | 2v and 2 flate | ||||
HEAD STOCK | ||||||||
Spindle nose taper bore in | MT-6 | MT-6 | MT-6 | MT-6 | ||||
Spindle Sleeve | MT-4 | MT-4 | MT-4 | MT-4 | ||||
Spindle thread/dia | 6TPI/76(3”) | 6TPI/76(3”) | 6 TPI/76(3”) | 6 TPI/76(3”) | ||||
Spindle Bore | 52mm (21/8”) | 52mm (21/8”) | 52mm (21/8”) | 52mm (21/8”) | ||||
CAPACITIES | ||||||||
Height of center | 254mm(10”) | 254mm(10”) | 254mm(10”) | 254mm(10”) | ||||
Swing over bed | 495mm(19,1/2”) | 495mm (19,1/2”) | 495mm(19,1/2”) | 495mm(19,1/2”) | ||||
Swing over cross slide | 380mm(15”) | 380mm(15”) | 380mm(15”) | 380mm(15”) | ||||
Swing gap | 790mm(31”) | 790mm(31”) | 790mm(31”) | 790mm(31”) | ||||
Movement of cross slide | 230mm(5”) | 230mm(5”) | 230mm(5”) | 230mm(5”) | ||||
Movement of compound slide | 125mm(5”) | 125mm(5”) | 125mm(5”) | 125mm(5”) | ||||
SPEED | ||||||||
No. of spindle speed | 4+4=8 | 4+4=8 | 4+4=8 | 4+4=8 | ||||
RPM (minimum/maxi) | 25/450 | 25/450 | 25/450 | 25/450 | ||||
THREADS | ||||||||
Metric Pitch | 13 (1mm to 6mm) | 13 (1mm to 6mm) | 13 (1mm to 6mm) | 13 (1mm to 6mm) | ||||
Inch Pitch | 19 (2TPI to 24 TPI) | 19 (2TPI to 24 TPI) | 19 (2TPI to 24TPI) | 19 (2TPI to 24 TPI) | ||||
Lead Screw of dia | 1 1/2” x4 TPI | 1 1/2” x4 TPI | 1 1/2” x4 TPI | 1 1/2” x4 TPI | ||||
DRIVE | ||||||||
Belts | V or Flate | V or Flate | V or Flate | V or Flate | ||||
ELECTRICALS | ||||||||
Motor Power & Supply | According to Customer | According to Customer | According to Customer | According to Customer |
TECHNICAL SPECIFICATIONS
Type | Horizontal |
Diameter | 1 Mts, 3 Mtr. |
Length | 4 Mtr, 5 Mtr, 8 Mtr. |
Clamping System | Manual |
Working Pressure | 60 KGpsi |
Tested Pressure | 150 KGpsi |
Working temperature | 150-160 Celsius |
ZENITH steam Boilers are of 2/3 pass smoke tube Vertical Fully / SemiAutomatic design with proven performance. The Boilers are manufactured as per latest Indian Boiler Regulations / International codes as class-l equipment. The boilers are fitted with high combustion efficiency fuel firing equipment resulting in optimum thermal efficiency to achieve economical running cost of the boilers. The range of the product makes the selection to the nearest size of equipment to save on Capital Cost.
Our Offer for One No. Zenith Horizontal Packaged Oil or Gas Fired Boiler Model Znb 20 Having Evaporation Capacity of 200 Kg / Hr From and at 100 Deg When Fired with LDO / LPG and Suitable for A working Pressure of 7.0 Kg / Sq. cm (100 Psi ) The boiler will be complete with the following mountings:
TECHNICAL DATA
Boiler Model | ZNB - 20 | ZNB - 30 | ZNB - 50 |
Steam Output | 200 Kg./Hr | 300 Kg./Hr | 500 Kg./Hr |
Heating Surface | 5.8 Sq.mtrs. | 8.7 Sq.mtrs. | 14.5 Sq.mtrs. |
Working Pressure | 7.0 Kg./Sq.cm. | 7.0 Kg./Sq.cm. | 10.5 Kg./Sq.cm. |
Steam Outlet | 25 mm | 25 mm | 40 mm |
Blown Down Cock | 25 mm | 25 mm | 25 mm |
Overall Dimensions | |||
Length | 1700 mm | 1800 mm | 2700 mm |
Width | 1200 mm | 1200 mm | 1650 mm |
Height | 1400 mm | 1500 mm | 2300 mm |
Electrical Load | |||
Connected Load | 5.0 KW | 5.0 KW | 6.25 KW |
Working Load | 3.0 KW | 3.0 KW | 4.0 KW |
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Model
ZNG – 1000 | ZNG – 1250 | ZNG – 2000 | ZNG – 2500 | ZNG - 3000 | |
Admit Between Centre | 1000 mm | 1250 mm | 2000 mm | 2500 mm | 3000 mm |
Centre Height | 150 mm | 155 mm | 250 mm | 250 mm | 250 mm |
Speed Of Work | 3 STEP | 3 STEP | 3 STEP | 3 STEP | 3 STEP |
Head Spindle | 35 To 350 mm | 35 To 350 mm | 35 To 350 mm | 35 To 350 mm | 35 To 350 mm |
Table Speed Minimum | 50 mm | 50 mm | 50 mm | 50 mm | 50 mm |
Maximum | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm |
Wheel Head Grinding Wheel Size | 16”x5”x11/2” | 16”x5”x11/2” | 20”x10”x2” | 20”x10”x2” | 20”x10”x2” |
Wheel Speed Two Step | 1500-1800 rpm | 1500-1800 rpm | 1200-1500 rpm | 1200-1500 rpm | 1200-1500 rpm |
Incriment Of Feed Dail | .005 mm | .005 mm | .005 mm | .005 mm | .005 mm |
Swivel Of Wheel Head | 45 – 45 Degree | 45 – 45 Degree | 45 – 45 Degree | 45 – 45 Degree | 45 – 45 Degree |
Rapid Approch Head | 100 mm | 170 mm | 170 mm | 170 mm | 170 mm |
for uv, hybrid & conventional ink)
purpose for using special uv inking rollers
ZENITH GRINDERS - Are well designed. The base is made of seasoned close grain casting to prevent vibration and distortion to achieve consistency in accuracy.
About Us | Our Products | Download Catalog | Contact Us | Enquiry |
Rollers for Printing Industry Read More | Rollers for Paper Industry Read More | Rollers for Steel Industry Read More | Turnkey Projects Read More | Machinery Read More | Compounds Read More |
Exhibitions Read More | Rollers for Allied Industry Read More | New Entry Read More | Press Room Chemicals Read More |
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Model
ZNG – 1000 | ZNG – 1250 | ZNG – 2000 | ZNG – 2500 | ZNG - 3000 | |
Admit Between Centre | 1000 mm | 1250 mm | 2000 mm | 2500 mm | 3000 mm |
Centre Height | 150 mm | 155 mm | 250 mm | 250 mm | 250 mm |
Speed Of Work | 3 STEP | 3 STEP | 3 STEP | 3 STEP | 3 STEP |
Head Spindle | 35 To 350 mm | 35 To 350 mm | 35 To 350 mm | 35 To 350 mm | 35 To 350 mm |
Table Speed Minimum | 50 mm | 50 mm | 50 mm | 50 mm | 50 mm |
Maximum | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1000 mm |
Wheel Head Grinding Wheel Size | 16”x5”x11/2” | 16”x5”x11/2” | 20”x10”x2” | 20”x10”x2” | 20”x10”x2” |
Wheel Speed Two Step | 1500-1800 rpm | 1500-1800 rpm | 1200-1500 rpm | 1200-1500 rpm | 1200-1500 rpm |
Incriment Of Feed Dail | .005 mm | .005 mm | .005 mm | .005 mm | .005 mm |
Swivel Of Wheel Head | 45 – 45 Degree | 45 – 45 Degree | 45 – 45 Degree | 45 – 45 Degree | 45 – 45 Degree |
Rapid Approch Head | 100 mm | 170 mm | 170 mm | 170 mm | 170 mm |
The basic desining and construction of the Zenith Mixing Mill has been subjected to continuous improvements. which have permitted them to keep pace with the day-to day needs of the industry. Available in sizes varying form 6 x 16 to 26 x 84 for compounding, warming, sheeting of various grades and types of rubber and other material.
TECHNICAL SPECIFICATIONS
Size Of Roll Dia. X Length | Capacity Kgs.Batch (App.) | R.P.M Of Rolls (App.) | Friction Ratio | Electric Motor H.P. |
6” x 16” | 3/6 | 29 | 1: 1.15 | 7.5 |
8” x 18” | 7/10 | 23 | 1: 1.15 | 10 |
10” x 24” | 15/20 | 21 | 1: 1.18 | 20 |
12” x 30” | 20/30 | 21 | 1: 1.18 | 30 |
14” x 36” | 30/45 | 19 | 1: 1.18 | 40 |
16” x 42” | 50/60 | 17 | 1: 1.18 | 60 |
18” x 48” | 75/90 | 15 | 1: 1.18 | 75 |
22” x 60” | 90/110 | 12 | 1: 1.18 | 120 |
24” x 72” | 130/150 | 12 | 1: 1.18 | 175 |
26” x 84” | 160/180 | 12 | 1: 1.18 | 250 |
ZENITH steam Boilers are of 2/3 pass smoke tube Vertical Fully / SemiAutomatic design with proven performance. The Boilers are manufactured as per latest Indian Boiler Regulations / International codes as class-l equipment. The boilers are fitted with high combustion efficiency fuel firing equipment resulting in optimum thermal efficiency to achieve economical running cost of the boilers. The range of the product makes the selection to the nearest size of equipment to save on Capital Cost.
Our Offer for One No. Zenith Horizontal Packaged Oil or Gas Fired Boiler Model Znb 20 Having Evaporation Capacity of 200 Kg / Hr From and at 100 Deg When Fired with LDO / LPG and Suitable for A working Pressure of 7.0 Kg / Sq. cm (100 Psi ) The boiler will be complete with the following mountings:
TECHNICAL DATA
Boiler Model | ZNB - 20 | ZNB - 30 | ZNB - 50 |
Steam Output | 200 Kg./Hr | 300 Kg./Hr | 500 Kg./Hr |
Heating Surface | 5.8 Sq.mtrs. | 8.7 Sq.mtrs. | 14.5 Sq.mtrs. |
Working Pressure | 7.0 Kg./Sq.cm. | 7.0 Kg./Sq.cm. | 10.5 Kg./Sq.cm. |
Steam Outlet | 25 mm | 25 mm | 40 mm |
Blown Down Cock | 25 mm | 25 mm | 25 mm |
Overall Dimensions | |||
Length | 1700 mm | 1800 mm | 2700 mm |
Width | 1200 mm | 1200 mm | 1650 mm |
Height | 1400 mm | 1500 mm | 2300 mm |
Electrical Load | |||
Connected Load | 5.0 KW | 5.0 KW | 6.25 KW |
Working Load | 3.0 KW | 3.0 KW | 4.0 KW |
ZENITH three roll builder machines are specially developed for making printing rollers from rubber sheet.
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NOTE: Zenith also make above Strip Builder Machine in 5000mm length on Customer’s requirement.
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NOTE: Zenith also make above Strip Builder Machine in 7000mm length on Customer’s requirement.
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