ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.
Following machineries are supplied to perform individually or as a complete plant.
- Sigma mixer
- Noodler / Refiner
- Triple roll mills
- Duplex vacuum plodder
- Bar Cutting machine
- Toilet Soap Stamping machine
- Soap packing machine
- Cartoning machine
- Auto case packer
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OPTIONS : FULLY AUTOMATIC TOILET SOAP PLAT
- Automatic raw material elevation
- Process Automations and batch weighing systems
- Direct feed of soap to stamping and packaging lines with auto recycling.
- End of line automations
MECHANIZED TOILET SOAP PLANT
- Bucket elevator noodle feeding
- Direct feed of soap to stamping and packaging line with auto recycling
BASIC PLANT
- Only Basic Machinery will be supplied
- Hand stamping or foot stamping machine.
TOILET SOAP PLANT FINISHING LINE:
- Soap making from Soap Noodles comprising of the following stages
- Noodles along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
- Mixed mass from the sigma mixer is fed to the plodder for refining.
- The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
- The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
- Bar from the plodder is cut to desired size and stamped according to the shape required
- Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton
SALIENT FEATURES OF MECHANIZED PARTIAL AUTOMATIC TOILET SOAP PLANT:
- Sigma mixer is placed on the platform to enable material flow by gravity
- Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
- Entire mixed mass from sigma mixer is fed to Noodler / Refiner
- Refined soap mass is fed to the Triple roll mill where it is flaked out
- Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
- Bar cutter cuts the bar to set repeat lengths
- Soap cutter is used to cut the soap to billets matching to the final size
- Billets are fed to automatic stamping machine or manual stamping machine
- Stamped cakes are either carton packed or soap wrapped
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Manoshankar (Adhisakthi Projects Pvt Ltd)
No 20/10, Ganesh Nagar Main Road,G.K.Industrial Estate, Alappakkam, Porur, Chennai -116, Tamil Nadu
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