Ashirwad Enterprise - Filling Line

Salient Features

• Compact model.
• All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.
• No Ampoule No Filling system.
• Ampoule neck centering during gas flushing and filling operations.
• Possibility of nitrogen gas flushing before, during and after filling.
• Full accessibility allows easy maintenance.
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning.

Process Operation

• The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single.
• During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved.

Salient Features

• Compact GMP model.
• No Vial No Filling system.
• Multiple Dosing System.
• 1% filling accuracy.
• Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
• No stopper in chute - Machine stop system.
• All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
• Safety clutch system to avoid Bottle breakage.
• Variable A.C. Frequency Drive for speed control.
• All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
• S.S. square pipe frame structure to avoid vibration.
• All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
• Imported Gear Motor for Main drive, in feed and out feed table.

Process Operation

The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Salient Features

• Suitable for the filling Volume of 2ml to 100ml.
• Piston pump/Peristaltic pump aseptic filling.
• Filling accuracy of 0.5% to 1%.
• Time, Cost & Labor saving as all three operations (Filling, Bunging & Cap Sealing) on single platform.
• No cross contamination.
• Easy to validate filling system for small/large batch production.
• All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
• Variable A.C. frequency drive for speed adjustment.
• Digital Vial Counter for counting production output.
• In-feed Turn Table/ Unscrambler for automatic feeding of objects.
• On-line Mechanism.
• No Vial - No Filling System.
• No Vial - Machine Stop System.
• IQ/OQ documentation can be provided.
• PLC system with Graphical User Interface. (Optional)

Process Operation

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on sealing station. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray

Salient Features

• Compact cGMP model.
• No Vial, No Filling system eliminates wastage of costly powder.
• Multiple Dosing system.
• High Volumetric Filling Accuracy of 1% of uniform density Injectable powder can be
• Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
• Individual drive for the filling & sealing to match the speed of filling & sealing.
• All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
• Safety clutch system to avoid Vial breakage.
• Variable Frequency Drive for speed control.
• All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
• Digital counter for counting production output.

Process Operation

The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Automatic Eye Drop Filling Machine is suitable for the filling plastic vials uses in eye drop application. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.

Salient Features

• Compact GMP model.
• The unit is made compact & versatile as per current norms.
• All contact parts made from high quality Stainless Steel 316.
• Machine body is elegantly matt finished from Stainless Steel 304.
• Slat conveyor belt made from Stainless Steel 304.
• No Vial - No Filling system to avoid wastage of costly liquid.
• High filling accuracy of 1% in single dosing.
• Plugging without leaving plug on vial.
• Latest design picks up system.
• All three operations on one platform, hence less space requirement.

Process Operation

Vials loaded on Stainless Steel rotary in-feed turn table. Vials move from turn table to Stainless Steel slate conveyor belt here filling in vials take place by Nozzles. Nozzles fill the vials pre-determined volume of liquid. After filling vials move for next operation where plugging fed into the vibratory bowl are correctly oriented and continuously pushed to the chute inlet. The tightly held vials pick up by system to plug from the chute outlet and moves further pressing operation. Pressing operation is carried out by presser rollers, which ensures complete pressing of plug. After plugging vials move for next operation where sealing is done is same manner as plugging has done. Duly filled & capped vials delivers on outfeed collection tray.

Automatic Vial Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Salient Features

• Suitable for the filling Volume of 2ml to 250ml.
• Piston pump/Peristaltic pump aseptic filling.
• Filling accuracy of 0.5% to 1%.
• No cross contamination
• Easy to validate filling system for small/large batch production.
• All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
• Variable A.C. frequency drive for speed adjustment.
• Digital Vial Counter for counting production output.
• In-feed Turn Table/ Unscrambler for automatic feeding of objects.
• On-line Mechanism.
• No Vial - No Filling System.
• No Vial - Machine Stop System.
• IQ/OQ documentation can be provided.
• PLC system with Graphical User Interface. (Optional)

Process Operation

The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.

Salient Features

• No Tube - No Filling" system.
• Suitable for filling, sealing coding of Aluminum tube as well as plastic LAMI tubes by changing over the sealing device.
• Electrical jacketed S. S. Hopper with thermostatic control to keep the material hot, while filling for a smooth flow of material.
• Machine is provided with stirring device, so that no active ingredients in the material can stick to the inner wall of hopper.
• All contact parts made of S. S. 16 material.
• Relay electrical control system with operating panel with start, stop, and inch.
• Variable A.C. drive motor for the speed adjustment.

Sterile Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Salient Features

• Suitable for the filling Volume of 2ml to 250ml.
• Piston pump/Peristaltic pump aseptic filling.
• Filling accuracy of 0.5% to 1%.
• No cross contamination.
• Easy to validate filling system for small/large batch production.
• All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
• Variable A.C. frequency drive for speed adjustment.
• Digital Vial Counter for counting production output.
• In-feed Turn Table/ Unscrambler for automatic feeding of objects.
• On-line Mechanism.
• No Vial - No Filling System.
• No Vial - Machine Stop System.
• IQ/OQ documentation can be provided.
• PLC system with Graphical User Interface. (Optional)

Process Operation

The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.

The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.

Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.

Injectable Powder Filling & Rubber Stoppering Machine

Automatic Injectable Powder Filling & Rubber Stoppering Machinehaving eight ports in a powder wheel. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. Adinth offers two models in this machine, first is Automatic Single Wheel Injectable Powder Filling & Stoppering Machine which provides output up to 7000 vials/hour and second is Automatic Double Wheel Injectable Powder Filling & Stoppering Machine provides output up to 14000 vials/hour. All contact parts made for Good house keeping and complies as per current good manufacturing practice (cGMP).

Salient Features:

• Compact cGMP model.
• No Vial, No Filling system eliminates wastage of costly powder.
• Multiple Dosing System.
• High Volumetric Filling Accuracy of 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel.
• Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
• Individual drive for the filling & sealing to match the speed of filling & sealing.
• All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
• Safety clutch system to avoid Vial breakage.
• Variable AC Frequency Drive for speed adjustment.
• All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
• Digital counter for counting production output.

Process Operation

The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

High Speed Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Our Automatic Eight Head Ampoule Filling & Sealing Machine provides output up to 12000 ampoules per hour and having usage in large batch production of injectables. Apart from the pharmaceuticals, this machine can also be useful for large scale production of cosmetics. Machine complies as per cGMP requirements and having crucial part of Injectable Ampoule Filling Line.

Salient Features

• Compact cGMP model.
• Self centering grippers for the transport of all ampoule diameters within the size range without the need to change.
• Ampoule gas centering during gas flushing and filling.
• Possibility of gas flushing before, during and after filling.
• AISI 316L dosing syringes without gaskets.
• Drip free adjustment for media of different viscosity.
• No ampoule No filling function.
• Full accessibility allows easy maintenance.
• Fast change over due to extremely limited parts to be replaced.
• Individual micro metric adjustment of syringes.
• Dosing Syringes driven by separate brussless Motor.
• Ampoule sampling unit without stopping the machine.
• Possibility to memorize various parameters of different ampoule sizes.
• Extremely robust, high engineered.
• Higher out put up to 15000 Ampoules per hour.
• Machine equipped with pre-warming station.
• Flow Meters Makes Regulating Flames easier.
• Minimum change over time, little maintenance, easy cleaning.
• Critical Components made on CNC Machine.

Empty washed & sterilized ampoules fed into wire mesh conveyor belt from the left hand side of the machine. Eight ampoules fed through feeding cassette to receiving rack. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.

Automatic Prefilled Syringe Filling Machine is suitable for the filling prefilled syringe uses in pharma applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.

Process Operation

Syringes loaded on Stainless Steel in-feed hopper. Prefilled syringe tray can directly loaded on to the machine. Syringes move from infeed station to the filling station filling is done by electronic pump. After desired volume filling syringe transfer on stoppering station stoppering is done on well designed manner. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.

positive displacement of product with piston & cylinder arrangements. Another highlight of this Rotary filler is all the pistons can be set for different volumes by setting the twin cams tracks. Finer volume adjustment of individual cylinders is also built on the cams track rollers. The concept of Monoblock filling and sealing also ensures very high QMP standards, as the bottles are sealed immediately after filling. The rotary sealing module matched with filling and gives accurate sealing. The automatic cap feeder built on separate column prevent dust/cap particles falling into filled bottles. The Monoblock machine has built in feature for on line automation like sensors for bottles fall at infeed machine stops, extra bottle accumulation at out feed and for cap accumulation the feeder stop.

Salient Features

• Compact model.
• No Bottle - No Filling system.
• Single Operator for two operations (Filling & Capping).
• Machine construction in AISI SS 304 material.
• Infeed turn table for automatic feeding of bottles.
• Diving Nozzle for Foam free filling.
• Very High Fill Accuracy.
• Automatic In-feed and Exit of Bottles.
• Minimum Change Over time.
• Variable AC frequency drive for speed adjustment.
• Digital bottle counter for counting production output.
• All contact parts made of AISI SS 316L material with easy removal system for easy cleaning.

Process Operation

In-feed turn table deliver bottles one by one to the moving Stainless Steel conveyor. Bottles come into the filling point through SS conveyor. Filling Nozzle fill pre set volume of liquid into the bottle. The hexagonal bolt dosing block allows using of different filling volume easily with minimum use of time. The main drive consists of a gearbox driven by AC motor & through controlled by an AC Frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft geared motor controlled by an AC frequency drive. A knob can set the speed of conveyor. The filled bottles moving on conveyor belt and fed into an in-feed star wheel by in-feed worm. While moving in-feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing head hold bottles neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors. Duly filled & sealed bottles forward to labeling machine for further operations.

Viscous Liquid Filling Machine

Viscous Liquid Filling Machineis uses for the filling of shampoo bottles. Machine made by using high quality materials. We are also exporting it in various countries to our worldwide customers. We have filling machines like overflow filling machine, viscous filling machine, piston filling machine, rotary filling machine, auger filling machine, honey filling machine, juice filling machine, syrup filling machine etc.Viscous Liquid Filling Machineis uses for filling a medium viscosity products like shampoo, gel, hair oil, lotion, perfume, beverage, oil etc. It can fill all types of containers like bottles, jars, cans, pouches etc.

• Compact design
• Fully pneumatic control
• Easy to operate, remove and clean
• Higher filling capacity and accuracy
• Fully stainless still finish