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Automatic Linear Vial Washer Machine is used for the washing of pharmaceutical glass vials. We are having two different models of vial washer which provided output of 120 vials per minute and 240 vials per minute. These models are most suitable for the online untouched vial filling production line.
Salient Features
Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.
Technical Specification | |||||||||||||||||||||||||||||||||||||||
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Automatic Vial Washer is uses for the washing of pharmaceutical glass vials. Machine is having six washing station for complete inner & outer washing of pharmaceutical glass vials. This model is most suitable for the online untouched aseptic filling line.
Salient Features
Process Operation
Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure
Model | ALVW-120 |
Production Rate | 120 vials/minute |
Bottle Size | 5ml to 250ml |
Direction | Left to right |
Height of conveyor | 850mm to 900 |
Power Supply (Main Machine) | 1.5 H.P. |
Power Supply (Pumps) | 2 H.P. |
Power Supply (Conveyor) | 0.5 H.P. |
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz |
Utility (Air) | 20 CFM |
Utility (Water) | 400 Litres/hour |
Overall Dimension | 2290mm (L) X 1175mm (W) X 1575mm (H) |
Net Weight | 1000 kgs. |
Note: Production output depends upon ampoule/vial size and operator’s efficiency. Electrical characteristics can be adjusted as per customer’s domestic power requirements |
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* Rights of technical improvement & modification reserved. |
Washing Cycle:-
Internal/External Washing |
Consumption of Utilities |
1st Wash - De-Mineralized Water |
3.5 to 4 Liters |
2nd Wash - Purified Air |
- |
3rd Wash - De-Mineralized Water |
3.5 to 4 Liters |
4th Wash - Purified Air |
- |
5th Wash - Water for Injection |
3.5 to 4 Liters |
6th Wash - Purified Air |
- |
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Note: Typical washing sequence & consumption per cycle to be provided by the Buyer. |