Ashirwad Enterprise - Pharmaceutical Machines & Equipment

Automatic Syrup Filling Machine is compact, versatile and enclosed in stainless steel elegantly matt finish body. This unit works on volumetric principal and reciprocating self-centering device.

Salient Features

• Compact GMP model.
• No Bottle - No Filling system, No Bottle - Machine Stop system.
• All contact parts made of SS 316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
• Filling & Capping both operations on same platform hence saving of money, time & labor.
• Machine construction in SS 304 material.
• Diving Nozzle for Foam free filling.
• Very High Fill Accuracy.
• Automatic In-feed and Exit of Bottles.
• Minimum Change Over time.
• Unique Free Spinning Bottle Separator- No pneumatic operation.
• Built-in Variable A.C. Variable Frequency Drive System.

Process Operation

• Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation.
• Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose
• The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time.
• After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Salient Features

• Compact GMP model
• Machine is equipped with complete safety and protection devices, operation is steady and credible.
• Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.
• Fill weight adjustment within seconds.
• Tamping Mechanism for powder filling enables capsules to be filled with minimum weight variation.
• Variable AC frequency drive for speed adjustment.
• Simple to operate and easy to maintain.
• Working of the machine is as follows capsule loading and separation, reject capsule disposal, powder (Bulk) filling, capsule closing (locking) and its ejection completely automatically.

Semi-automatic Capsule Filling Machine gives output of 25, 000 to 30, 000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. Machine is most ideal choice in Semi Automatic Capsule Filling Machine available in the market.

Salient Features

• Compact GMP model
• Higher production output up to 30, 000 capsules per hour.
• Loader gets disengaged automatically after one complete rotation of loading ring.
• PLC controlled digital display of all operations.
• Augur with four speeds to fill different type of powder & pellets.
• Modified design of drug hopper reduces time for dismantling and unloading powder.
• Auto-drug hopper in-feed mechanisms reduce weight variations & improve productivity.

Adinath introduces state-of-art Automatic Dry Syrup Powder Filling Machines for filling of large volume powder into containers. Machine is widely uses in pharmaceutical, cosmetic, veterinary, herbal & food industries. We are having two type of model, first is Automatic Single Wheel Dry Syrup Powder Filling Machine which provides output up to 3000 bottles/hour and other is Automatic Double Wheel Dry Syrup Powder Filling Machine which provides output up to 6000 bottles/hour. This robust design built from stainless steel material for long life and GMP compliance.

Salient Features

• No Container - No Filling system eliminates wastage of costly powders
• Machine can be operated in Single Stroke to Four Stroke and provide output up to 50 fills per minute with an accuracy of 2% depending upon powder type and fill size.
• All the parts which are coming in contact with the product are made out of S.S 316 material and easily Removable for mandatory autoclaving/sterilization.
• Totally enclosed heavy steel structure body to avoid any vibration.
• Variable AC Frequency drive to control the speed of the conveyor.
• Endless conveyor belt to prevent jamming of assembly due to spillage of powder.

Process Operation

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Machine is with conveyor belt. Above this machine there is a lighting source to inspect the capsule minutely. The capsules come out thought vibrator and move on the conveyor belt and while moving they revolve around their axis due to angular guides. This total visual inspection can be undertaken by an operator to sort out defective capsules.

Capsule Polishing Machine

Consisting of a stainless steel chambers installed with filter cloth, a revolving variable speed spiral nylon brush stainless steel powder collector. The capsules travel from one end to other end. During this travel they are subjected to roll in between the nylon bristles and filter cloth. In this course the powder on the capsules and at the edge are removed and sucked by the Dust extractor. The Capsules coming out of the chute are thoroughly polished, shiny & clean.

Dust Extractor

The Dust Extractor is used for collecting loose powder from the polishing chamber; this machine is also used for cleaning operations on Automatic Capsule Filling Machine.

Automatic Capsule Filling Machines are the most advanced hard capsule filling equipment developed to improve the quality & speed of production. Machine complies as per current GMP standards. It is a well versed version with much more superior electronic & new advanced loading. Separating system makes the machine suitable for capsules from any suppliers across the globe.

Salient Features

• Compact GMP model
• Machine stands superior to other machines in the market by its high speed cam dividing (indexing ) device mechanism.
• Machine is equipped with complete safety and protection devices, operation is steady and credible.
• Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.
• Fill weight adjustment within seconds.
• Tamping Mechanism' for powder filling enables capsules to be filled with minimum weight variation.
• Variable AC frequency drive for speed adjustment.
• Faulty capsule and filled capsule ejection stations with individual air controls.
• Simple to operate and easy to maintain.
• Special purpose gauges are provided for quick and easy change-over.
• Appropriate sensors ensure continuous flow of powder and empty capsules for uninterrupted operation of the machine.
• The control panel of the machine is equipped with Programmable Logic Control (PLC) system enabling visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue.
• Working of the machine is as follows capsule loading and separation, reject capsule disposal, powder (Bulk) filling, capsule closing (locking) and its ejection completely automatically.

Automatic Capsule Counting Machine is uses for the counting capsules an filling them into the bottles. Constructed using highly sophisticated technology and superior production techniques, these machines has higher rate of counting and filling of capsules/tablets up to 75 Bottles per minute (Depending on the neck diameter). Moreover, to ensure precision functioning, we offer these counting machines with turntable, filler & conveyor. This machine also uses for the counting & filling of tablets.

1000 Capsules:5 to 6 fills per minute 500 Capsules:5 to 10 fills per minute 250 Capsules:10 to 15 fills per minute 100 Capsule:15 to 20 fills per minute 50 Capsules:20 to 30 fills per minute 20 Capsules:20 to 30 fills per minute

Feed disc need to be changed to suit the shape & size of product. Feed disc can be order with different numbers & sizes of pockets & can be interchanged quickly.

Automatic Tablet Printing Machine

Tablet Printing Machineoffered by us are developed using premium grade raw material, which is sourced from reliable vendors of the market. This range is widely appreciated among the clients, owing to its durability, reliability and corrosion resistance features.Salient Features

* Fully Automatic printing machine for capsule/tablet of any size.* 100% feeding gives higher output depending upon the size of capsule/tablet.smaller the size, higher the output* Prints on any shape-Round, Oval, Hexagonal, and Triangular etc.-Wax, Sugar or film coated tablets.* Provides sharp printing on both capsule and tablets.* Minimum air requirement 10 p.s.i to 75 p.s.i. only.* Imported pneumatic components used for better performance.* Hardened gears and shafts give longer life span.* A versatile, trouble free, easy to operate machine.

Single Auger Powder Filling Machine

Single Auger Powder Filling Machineis uses for the filling and capping of dry syrup bottles in pharmaceutical industry. We are having different machine models suitable as per different customer requirements.

Compact GMP model.

No Bottle No Filling system.

Multiple Dosing System.

1% filling accuracy.

Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.

No stopper in chute - Machine stop system.

All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.

Safety clutch system to avoid Bottle breakage.

Variable A.C. Frequency Drive for speed control.

All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.

S.S. square pipe frame structure to avoid vibration.

All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.

Imported Gear Motor for Main drive, in feed and out feed table.

The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

We are the main supplier of this product.

We are the main supplier of this product.

We are the main supplier of this product.

We are the main supplier of this product.