Ashirwad Enterprise

SP Ring Road, Ahmedabad, Gujarat

Automatic Cosmetic Filling Machine is a most widely used machine in the cosmetic industry. The machine also finds application in Food, Chemical & allied industry. The monoblock design saves space since filling and Screw capping modules are built on the same base and the common drive for filling & sealing modules. The filling principle is volumetric, Salient Features

• Available in S.S./M.S. model.
• Available as per your require speed, length, height & width.
• Structure is made of S.S. 304/M.S. 32mm square pipe with matt finish/painted.
• Table top is made of S.S.304 16 gauge sheet with matt finish.
• Conveyor Belt is supplied with 3 speed pulley.
• Special Self-aligning bearing ensure smooth and trouble free rotation of the Roller.
• Conveyor belt is used as PVC coated canvas belt/endless rubberized belt.
• The Reduction Gear Box provides jerk less & noiseless performance for long time.

High Speed Automatic Rotary Ampoule & Vial Washing Machine is specially designed to wash Ampoule & Vial with minimum contact of machine parts with container. Machine with specially designed Gripper system holds the container from Neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.

Salient Features

• All contact parts with the internal surface of Ampoules/Vials and the wash media are made of AISI SS 316L Stainless Steel
• Other parts are made from engineering plastic, FDA approved or AISI SS 304 Stainless Steel
• All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards

• 18 Jets for 6 Internal washing zones
• 15 Cassette of Grippers each having 2 Grippers
• Suitable for 1ml to 25ml ampoule & 2ml to 100ml vials
• Washing sequence can be made as per customers requirements
• 3 Pumps and 3 Tanks of 25 liters each
• Each washing zone with independent circuit to avoid contamination
• Automatic Infeed and Exit of Ampoules/Vials
• Output capacity of up to 240 Ampoules/Vials per Minute

Process Operation

Ampoules/Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Ampoule/Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed ampoules/vials are again inverted to neck upward position and feed to output star wheel. Washed ampoules/vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel

Washing Cycle

• 1st washRecycled Water (WFI)
• 2nd washCompressed Air
• 3rd washDM Water
• 4th washCompressed Air
• 5th washWater for Injection (WFI)
• 6th washCompressed Air

Automatic Airjet & Vacuum Cleaning Machine comprises a stainless steel frame mounted on adjustable feet. The Containers are manually loaded on the Turn Table. The loaded containers are fed in upright position via Turn Table are inverted in mouth down position and linearly feed through a chamber which is under a negative pressure, a series of nozzles blow air in the container to clean their containers, are re-erected with mouth up at the outfeed end. This Automatic Airjet & Vacuum Cleaning Machine is ideal machine for the cleaning of Plastic, HDPE & PET bottles uses in pharmaceutical industry.

Salient Features

• Machine provides 8 air washes.
• All contact parts made out from SS 304.
• Entire frame covers & non contact parts made out from SS 304.
• Over load clutch is provided to prevent jamming on machine.
• Quick change over with minimum use of tools.
• Used in product like dry Syrup, Tablet, Capsule etc.

Process Operation

This machine works on a principle of back pressure of Bottle which will be fed by the unscrambler to reach separator assembly, which transfer the Bottle on conveyor belt and pushes bottle to the cleaning section one after another. Machine consists of two inverters and one cleaning section. Bottle will be pushed by rotating separator towards the infeed inverter, which makes the Bottle in the wrong direction and push it to cleaning section through back pressure of other Bottle. Cleaning section is

Onion Skin Tube Filler built on principle of slant travel of tubes while filling and sealing, to take care of vide variation of tube neck dimensions & thicknesses of available standard tubes. The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel coverings, in pleasing matt finish. Further, the large opening available at the bottom side for ease of absolute cleaning. The pendant type electrical control panel is lifted from machine for ease of operation and safety.

Salient Features

• Compact model.
• All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.
• No Tube No Filling system.
• Tube neck centering during gas flushing and filling operations.
• Possibility of nitrogen gas flushing before, during and after filling.
• Full accessibility allows easy maintenance.
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning.

Process Operation

The sterilized tube tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers tubes, one by one on moving eccentric tube rack in single. During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved.

Vial Filling & Rubber Stoppering Machine Manufacturer

Vial Liquid Filling and Stoppering Machineis suitable for the liquid filling and rubber stoppering of glass vials. Machine complete in pleasing matt finished stainless steel construction. The basic unit consists of turntable/unscrambler, SS Stat conveyor belt, Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel. Real time nitrogen purging facility can be offered in filling nozzle.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

Multijet Ampoule & Vial Washing Machine is a simple, compact, versatile and a reliable ampoule & vial Washing machine, with the latest GMP demand. The machine is enclosed in stainless steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations.

Salient Features

• Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media.
• Sound design concept of pressure tank for reverses & continuous supply of washes medias.
• Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing.
• Acrylic top cover for clear view of washing events taking place in the machine
• On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing.
• All contact parts of washing media are of S.S.
• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down.

Process Operation

The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent

Washing Cycle

• 1st washDM water
• 2nd washPurified Air
• 3rd washDM water
• 4th washPurified Air
• 5th washDistilled Water (WFI)
• 6th washPurified Air

This machine is most suitable for counting & packaging of capsules or tablets respectively. The machine design is very unique & extremely functional and equipment is very simple to operate.

Production output

1000 Capsules / Tablets: 5 to 6 fills per minute

500 Capsules / Tablets: 5 to 10 fills per minute

250 Capsules / Tablets: 10 to 15 fills per minute

100 Capsules / Tablets: 15 to 20 fills per minute

50 Capsules / Tablets: 20 to 30 fills per minute

20 Capsules / Tablets: 20 to 30 fills per minute

Interchangeability

Feed disc need to be changed to suit the shape & size of product. Feed disc can be order with different numbers & sizes of pockets & can be interchanged quickly.

The equipment has been as ideal for medium/large scale pharmaceutical companies. The equipment is simple to operate it save time and labor. The automatic capsule loader is compact occupies minimum space; it gives higher production with much better standard of accuracy.

Advantage

Loader automatically loads empty capsule in the loading plate for manually operated capsule filling machine, hence it take normally 5 minutes to load empty capsule in 300 holes loading plate manually, this machine cuts down that time to only 30 second. It supplied filled loading plates for 2-3 capsule filling machine. Thus increase the production on one hand and reduce the number of operator on other hand.

Production Output

Fill 300- holes plate in 30 seconds give an output of 36, 000 capsule per/hour

Interchangeability

The machine is manufactured to suit the following capsule size combination 00/0/1/2/3 or 4/5

Automatic Capsule Loader is as ideal choice for medium & large scale pharmaceutical companies. This 300 Holes Automatic Capsule Loader uses to fill plates of Manual Capsule Filling Machine. The equipment is simple to operate and time & labor saver. The automatic capsule loader is compact occupies minimum space; it gives higher production with much better standard of accuracy.

Salient Features

• Low investment high output.
• Significant difference in your production department.
• Simple to operate, can be handled by semi skilled person.
• No setting system for any change part.
• Machine stop automatically after loading is complete.

Automatic Dry Powder Filling & Stoppering Machine

Automatic Dry Powder Filling & Stoppering Machineis suitable to fill sterile powder into vials. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. All parts coming in contact with container, powder and rubber stopper or exposed to the atmosphere are made of stainless steel for long life.

• Compact cGMP model.
• No Vial, No Filling system eliminates wastage of costly powder.
• Multiple Dosing system.
• High Volumetric Filling Accuracy of 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel.
• Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
• Individual drive for the filling & sealing to match the speed of filling & sealing.
• All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
• Safety clutch system to avoid Vial breakage.
• Variable Frequency Drive for speed control.
• All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
• Digital counter for counting production output.

Syrup Manufacturing Plant

Syrup Manufacturing Plantare ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid and effective cleanness during manufacturing. Adinth offers Syrup Manufacturing Plants capacity ranges from 50 Liters to 20, 000 Liters.

Needless to say, it also provides the benefits of the effective manpower utilization.

Syrup Manufacturing Plantconsist below equipments:

Sugar Melting Vessel
It is made out of 316 sheet all welding is done by an argon are welded & all Joints are ground to smooth finish. It is mounted on S.S.304 construction legs.

Prefilter
It made out of SS 316 quality fitted inline between Sugar melting vessel and syrup Manufacturing Vessel.

Manufacturing Vessel
It is made out of SS 316 sheet & all welding is done by an argon arc and all joints are ground to smooth finish. It is mounted on S.S.304 construction legs.

Storage Vessel
It is made out of SS 316 sheet & all welding is done by an argon arc and all joints are ground to smooth finish. It is mounted on S.S.304 construction legs

Zero Hold Filter Press
It is made out of SS 316 quality sheet. Complete unit shall be mounted on Portable trolley.

Inline Homoginizer
SS. 316 Inline homogenizer with mounting & motor attached. Inlet & Outlet 25 NB with tri clover fittings

Control Panel
Made out from SS 304Q consisting fuses, voltmeter, terminal, contactor, on/off switches & wiring.

Salient Features

• Stainless steel GMP construction with S.S. 316 contact parts
• Fitted with Vibro Motor
• Provided lid for dust free operation
• Easy to clean and movable machine.
• Provided sieve with silicon sealing
• Low operating and maintenance cost.
• Long screen life.
• Easy for assembly & de-assembly for cleaning & change over of screens.
• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.
• Available in 20" dia, 30" dia, 48" dia., 60" dia size sieve model

Process Operation

This vibrating energy screen is unit consisting of circular pre-tensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.

Adinath offers Water for Injection Plant built with AISI SS 316L materials which produces pyrogen free sterile water (Water For Injection) which meets the requirement of Indian, British & United States Pharmacopoeia.

Water for Injection Plant is available in capacity from 80 liters/hour to 3000 liters/hour. The WFI produced by these plants is quite economical due to low maintenance and low operational cost.

Salient Features

• 100% pyrogen free distilled water conforming to U.S.P./B.P. specifications.
• High initial cost but low operational cost.
• Saving up to 70% of energy as compared to single column stills.
• Low on maintenance as no moving parts except feed pump.
• The unit can be operated at a higher steam pressure to get upto 50% higher output.
• Automatic dumping of sub-standard distillate.
• Low level controls for feed water.
• Conductivity meter to continuously monitor the quality of final distillate.

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Salient Features

• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of Stainless Steel 304 or 316 quality material as required by customer.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching. The same will be provided with Stainless Steel cover & limit switch. (In 200 Kgs. & above model)
• Two nos. of safety road will be provided at back side. ( One LH side & one RH side )
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.
• Cone will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of SS304/316(as per customer requirement) quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.
• General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.
• All safety guards & covers made out of SS304 in GMP Model.
• Hand wheel will be provided for manual tilting of cone.

Octagonal Blender is very effective performing of dry blending, mixing, lubrication and homogenizing of the powder and granules. The material loading and unloading by detachable container for easy and dust free operation. For fast and effective mixing baffles are provided. Hand wheel fitted on gear box for easy positioning and control panel fitted with timer for setting of mixing time. Also fitted with safety around hard with limit switch for safety operation. Available model in capacity 5 ltrs to 8000 ltrs.

Salient Features

• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption
• Suitable for dry mixing of products in granule form.
• Easy for loading and unloading of material.
• Easy for cleaning.
• All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.

Process Operation

Octagonal Blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

Shredding Multi Mill

Multi Millis a self contained portable unit useful for high speed granulating, pulverising, mixing, shredding and chopping of wide range of wet and dry materials without special attachments.

As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.

Flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise.Salient Features

• GMP Model with all contact Parts made of Stainless Steel 316 quality material.
• All contact parts can be easily and quickly dismantled and cleaned.
• Castores provided for the ease of mobility.
• Sieves availble in sizes of 0.5 to 12 mm hole dia.
• 12 nos. beaters with knife edges, impact edges & 02 nos. scrapper blades.
• AC Frequency Drive and Beltless drive & online granulation model available.
• Suitable for dry and wet granules.

Ethylene Oxide Gas Sterilization Equipment

Sterilizerare designed and built to conform to the most advanced technology and comply with international standards. Steam sterilizer is suitable for sterilize washed ampoules, vials and other cylindrical containers of glass. Inner wall made from the high quality stainless steel 316 and outer wall made from SS 304. This double door DHS is manufactured in accordance with the requirement of GMP.Salient Features

• Complete GMP model.
• Basic structure made from M.S. Heavy angles.
• Sterilizer inner walls made from AISI SS 316 and outer walls made from AISI SS 304.
• Doors provided on both sides, one opening is in non-sterile area and second opening in sterile area.
• A grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
• Dynamically balanced fan provided for hot air circulation to achieve uniform temperature.
• Complete electric panel board with pulley and damper connection.

Tablet Elevator/Tablet Feeder

Tablet Elevatoris uses for the loading of empty tablets/capsules into the hopper of the Fully Automatic Machines. Machine is widely uses in the pharmaceutical industry for proven performance.

Machine is uses to transport tablets/capsules from floor mounted hopper to packing machine. The machine is completely made out from Stainless Steel in accordance with GMP standards and it can be easily dismantled without use of any tools for cleaning purpose.

Salient Features

• Compact GMP model.

• 50 / 100 liters product hopper.

• Vibratory feed system with chip sieve and dust extraction points.

• Single elevator bucket with auto level detection.

• Pneumatic bucket lift.

• Gentle tipping action eliminates damage to delicate products.

• Maximum tipping height of 2150mm.

• Fully encompassed product covers.

• Unit responds to external signals.

• Product can be loaded directly from bottom discharges IPC.

Stainless Steel Centrifuge

Type of Centrifuge is the basic type of Centrifuge for solid liquid separation. It contains Basket which is dynamically balanced in which a filter bag is placed which retains the solid within the Basket. The discharge of the solid cake is from the top which is done manually.It is a three point suspension under driven centrifuge.

The main parts of the Centrifuge are Bearing and Shaft, Basket, Drive and Brake