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Dryers #1862651

Laboratory Freeze Dryers

  • 3 to 8 Liters ice capacities -40°C or -80°C temperature
  • CFC refrigeration system Precise vacuum control
  • Corrosion resistant construction Audio visual alarm
  • Digital PID controller Simple to install and operate
  • Wide range of accessories are available Single or two stages cooling system

Freeze Drying or Lyophilization is a such a dehydration process in which is water is removed for the frozen sample using purified vacuum condition. This process is followed by first stage Sublimation (primary drying) and last stage Desorption (secondary drying). In lyophilization process, where water in ice form on the frozen goods can be directly lyophilized into steam without melting in advance, thus the goods are dried. The substances frozen can be well-preserved for a long time and returned to their former state once being watered without losing their biochemical properties. The freeze drying technology is especially ideal for those bio-products sensitive to antibiotic, vaccines, blood products, enzymes and hormones.

Freeze Dryer For Pharma and Lab Use

Located in New Delhi, India, we are leading company engaged in designing, manufacturing and supplying of lab scale freeze drying machines (lyophilizer) at a price that make these units available at best value in the Indian and overseas market. Our Laboratory Freeze Dryers are recognized as top performing machines in the industry. Their water catching capacity and capability are incomparable.

Our Laboratory Freeze dryers / Lyophilizers are especially designed for bio-products sensitive to antibiotic, vaccines, blood products, enzymes and hormones. These freeze drying systems are perfect for both routine and specialized freezing experiments of little amount of products in laboratories.

Our standard product range is available with ice capacities from 3 Liter, 4 Liter, 5 Liter, 6 Liter and 8 Liter; we also manufacture freeze dryers up to 24 Liters capacities if required. The standard cold trap temperature of our machines is -40C or below and -80C is available as an option. Available as benchtop and floor mounting units, these lab scale systems offer user friendly control system and rugged construction for long service life. In addition, we have large combination of options and accessories that may require in variety of applications.

We have years of extensive experience in freeze drying, so we are perfect for companies that want customized solutions for their production and research. It is the quality of our products that make our brand name popular worldwide. We carefully design each freeze drying unit following factory testing before shipment to the client. We also support our systems with full documentation of design, operation and installation (DQ / OQ / IQ), ensuring you are buying a perfect system in every ways.

Model BST-LY101 BST-LY102 BST-LY103 BST-LY104 BST-LY105
Max. ice capacity 3 L 4 L 5 L 6 L 8 L
Ice condenser performance 2L / 24Hr 3L / 24Hr 3.5L / 24Hr 4.5L / 24Hr 5.5L / 24Hr
Cold trap temperature -40°C or below (-80°C Optional)
Temperature Sensor PT-100
Controls Refrigeration ON/OFF
Vacuum ON/OFF
Controller PID controller
Refrigeration System HCFC / CFC Free, -55°C (-86°C optional)
Compressor 1/3 HP (hermetically sealed)
Defrost Hot gas solenoid system or heater defrosting
Pressure Control Automatic or Manual
Drain connection Side mounted
MOC Exterior - Powder coated MS
Exterior top - SS 304
Drying chamber - SS 304
Cold Trap Chamber - SS 304
Lids - Acrylic
Optional - Two stages cooling system
- Fast freeze flasks
- Fast freeze adaptor
- Extra ports manifold
- Vacuum pump
- Caster wheels
- RS 232 printer interface
- USB interface
- Stainless steel exterior
- Stoppers
- IQ/OQ documentation
- Clean room configuration
- Chart recorder
Power Supply 220 Volts

















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Pharmaceutical Tray Dryer

  • Tray Size 16 x 32 x 1.25 (inch)
  • Vacuum gauge Dial type located on vacuum chamber
  • Certifications CE, ISO, cGMP
A Vacuum Tray Dryer is essential equipment widely used in pharmaceutical, chemical and food industries to dry materials that are oxidizable, heat sensitive and hygroscopic in nature. Condenser, heat exchanger and vacuum pump are primary requirements to manufacture this equipment. Also known as vacuum shelf dryer, it is available with 12, 24, 48 and 96 trays designs on the market. We are vacuum tray dryer manufacturer and exporter company based in India and engaged in supplying customized vacuum tray dryers at factory price all over India and overseas market. We have in-house manufacturing facilities; where, our engineering team constructs tray dryers with matched specification provided by our customers.
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Vacuum Tray Dryer

  • Tray Size 16 x 32 x 1.25 (inch)
  • Insulation Thick glass wool
  • Housing Construction Mild Steel / Stainless Steel 304 / 316 / 316L
  • Compliant to CE, cGMP, FDA and other standards Stainless steel construction (SS 316L/316/304)
  • Easily removable hollow pad type heating shelves Dedicated fluid heating and circulating systems
  • Thermal efficiency of 60 to 80 per cent Provision for Explosion Vent / Rupture Disc on body
  • Provision for Validation Port on Body Vacuum break valve provided on Chamber
  • High quality interlocking for doors to chamber Uniform heating flow
  • Branded immersion heaters Heavy duty MS / SS door fitted on hinges
  • Single and double doors (for large models) Complete automation w/ PLC controls (Optional)

A Vacuum Tray Dryer is essential equipment widely used in pharmaceutical, chemical and food industries to dry materials that are oxidizable, heat sensitive and hygroscopic in nature. Condenser, heat exchanger and vacuum pump are primary requirements to manufacture this equipment. Also known as vacuum shelf dryer, it is available with 12, 24, 48 and 96 trays designs on the market.

<>We are vacuum tray dryer manufacturer and exporter company based in India and engaged in supplying customized vacuum tray dryers at factory price all over India and overseas market. We have in-house manufacturing facilities; where, our engineering team constructs tray dryers with matched specification provided by our customers.

 

Chamber Construction: Both internal and external chambers of these Vacuum Tray Dryers are made of high grades stainless steel, with a choice of customer we use M.S. / SS 304 / SS 316 / SS 316L stainless Steel. The joints are welded and made of thick stainless steel. For minimizing heat loss and maximizing efficiency thick glass wool is used in insulation. The chamber body is enclosed and covered with removable high grade stainless steel panels.

Doors: Vacuum Shelf Dryers are equipped with single and double doors. Usually double doors are used only in large capacity vacuum tray dryers. With choice of customers doors are also made of high grades stainless steel (SS304 / SS316), the bolts used in door fixing are also of 304 stainless steel. The doors are equipped with high quality interlocks to ensure maximum safe operation. The inner surface of doors is grooved to adjust rubber gasket.

Heating Shelves: Heating shelves are made of high grades stainless steel with customers' required thickness. These heating shelves are well welded are hollow pad type. With every vacuum tray drying oven one or two dummy shelves are provided in order to prevent condensation from forming and dripping into the trays on the shelf below. Mild Steel / Stainless Steel baffles are provided in the annular space to guide the flow of heating media ensuring sufficient coverage of heat transfer area and uniform heating. For easy cleaning these shelves are fitted with sufficient gap from the chamber walls.

Inlet / Outlet Headers: Inlet and Outlet headers are made of stainless steel and are fitted outside the working space of the chamber.

Optional Accessories: Condenser: Condenser in vacuum tray drying oven is optional and made of stainless steel and designed in shell and tube type. Condensate Receiver: This is also an optional accessory which is made of stainless steel and fitted with a glass window. Specific drainage arrangements are made for drainage of condensate.Other Accessories: Silicon gasket or EPDM gasket for door, interconnecting piping, hot water generating system, vacuum pump and digital temperature indicator etc.

 

We involve in designing and producing vacuum tray dryers that are used in laboratory, pharmaceutical, food, and cosmetic industries. With a team of professionally talented engineers we provide custom design facilities to its customers and they are welcome to discuss their requirements including vacuum tray dryer design, size, number of trays, required temperature, optional accessories etc. We are promising full customer satisfaction and unmatched quality service. All these units are supplied with full installation, commissioning and training at customers' workplace. We also export our vacuum tray dryer equipment to all over Asian, African and Middle East countries at factory price.

Model BST-VT6 BST-VT12 BST-VT18 BST-VT24 BST-VT36 BST-VT48 BST-VT96
Number of Trays 6 Trays 12 Trays 18 Trays 24 Trays 36 Trays 48 Trays 96 Trays
No. of shelves 6 6 6 8 12 16 32
Dummy Shelves 1 1 1 1 1 1 2
Trays per shelves 1 2 3 3 3 3 3
Housing Construction Mild Steel / Stainless Steel 304 / 316 / 316L
Doors Mild Steel / Stainless Steel w/ inter lock & glass wool insulation
Hinges Stainless Steel
Heating Material Water / Fluid
Heating Shelves SS /Hollow Pad Type, baffled for essential heat transfer
Trays Food Grade Stainless Steel
Tray Size 16 x 32 x 1.25 (inch)
Insulation Thick glass wool
Controls PID Controller
Vacuum gauge Dial type located on vacuum chamber
Temperature Indicator Digital
Pressure release valve Yes
Vacuum break valve Yes
Limit Switch Yes
Optional - Circulation pump with FLP Motors and controls
- Vacuum Pump (2stage water ring) consisting FLP motor
- PLC controller
- Nitrogen purging valve
- Validation ports w/ sensors
- Condenser-Shell & tube type
- Condensate Receiver
- Viewing glass
- Shell & tube type condenser
- IQ / OQ / DQ / PQ Certifications
Certifications CE, ISO, cGMP









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Stainless Steel Dryers

  • Number of Trays 6 Trays
  • No. of shelves 6
  • Housing Construction Mild Steel / Stainless Steel 304 / 316 / 316L
A Vacuum Tray Dryer is essential equipment widely used in pharmaceutical, chemical and food industries to dry materials that are oxidizable, heat sensitive and hygroscopic in nature. Condenser, heat exchanger and vacuum pump are primary requirements to manufacture this equipment. Also known as vacuum shelf dryer, it is available with 12, 24, 48 and 96 trays designs on the market. We are vacuum tray dryer manufacturer and exporter company based in India and engaged in supplying customized vacuum tray dryers at factory price all over India and overseas market. We have in-house manufacturing facilities; where, our engineering team constructs tray dryers with matched specification provided by our customers.
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  • Bionics Advanced Filtration Systems Pvt. Ltd (Bionics Advanced Filtration Systems Pvt. Ltd)
  • 316 Vardhman Capital Mall LSC 10, Sidora Kalan, Sidora Kalan, Sidora Kalan Village, Shastri Nagar, Delhi, 110052, India
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