Champion Filters Manufacturing Company - Wire Mesh Screen

Champion stainless steel lauter tun false bottom screen for mash. Lauter tun panel is in flat, curved or cylindrical panels made welded wedge wire screen for precise openings. It is supplied in stainless steel and other special steel metals and alloy metal screens, mainly used on dewatering equipment.

A lauter tun screen provides a false bottom in a lauter tun in many breweries. The lauter tun screen sits on a ledge that is positioned on the inside diameter of the tank. It may also be necessary to have support beams depending on loading and tank diameter.

We are offering champion filters offers a superior range of wedge wire intertank screens specially designed for recovery of gold mining. the intertanks screen can be in either single cylindrical wedge wire screen or a combination of both cylindrical and conical wedge wire screens. The flow of material is from outside to inside. champion wedge wire intertank screens will achieve an optimum open area to service life ratio. their specifications include :

• Manufactured in grade 304 stainless steel or grade 316 stainless steel or other alloys
• Any aperture to suit your application and specific requirements
• Range of profile wires available with varying head widths, heights and relief angles
• Each assembly is made with end rings, lifting bars, drain holes or internal spider assemblies as specifically required.

Champion wedge wire trommel screens are highly efficient cylindrical rotating wedge wire screens used to separate solids from liquids or solids from solids. With trommel screens, the flow of materials is fed into the inside of the drum and the screen and centrifugal rotating action will force any particles smaller than the slot size through the screen and any particles larger than the slot size off the end of the screen. The wedge shape of the profile wires helps to minimise pegging and blinding. Champion can supply complete trommel units, including a motor and base frame, or a replacement screen for your existing unit. our wedge wire trommel screens are ideal for use in a variety of applications.

We are offering wedge wire sieve bend screens. Champion wedge wire sieve bend screens can be custom made and designed for application in a wide range of industries. Used to separate solids from liquids, the curved screen of a sieve bend provides greater capacity than flat wedge screens due to increased gravitational forces on material flowing against the curve. Sieve bend screens are also known as side hill screens, parabolic screens, run down screens, gravity screens and dsm screens. at champion our high quality sieve bend screens consist of a concave curved profile wire screen mounted in a frame with the screen openings either perpendicular or parallel to the flow.

We are offering champion filters offer wedge wire continuous slot panels for screening. some of the applications are in industries like mining, breweries, petrochemicals , grain storage, fermentation floors etc. advantages of using a champion flat screen panel instead of flat panel made by slitting a cylinder. - flatness to within tight tolerances - no weakening of the welds, because of flattening (and no stress corrosion problems as a result).

We are offering custom built wedge wire screens products. Champion wedge wire screens will enhance efficiency in your operations. Champion wedge wire has unique wedge-shaped wires that provide large open areas that allow materials to flow through the screen. One of the great advantages of the wedge wire design is that it substantially reduces pegging and blinding. we work closely with customers to manufacture products for their specific operations. Our wedge wire screens are suitable for a wide variety of industries and applications and can be custom made to suit your special job requirements.

Wedge wire screen, also known as Profile wire, V-wire and Tri-wire, is custom made for your specific application. The features of this type of screen makes it an attractive solution for separating solids from liquids, retaining media, filtering, sizing, dewatering, collecting and distributing.
Due to the wedge shape of the wire, wedge wire is an effective method of filtering because of the non-clogging capabilities. Wedge wire is produced in a range of sizes such as head width and profile depth with the latter having various side angles to suit a wide range of applications. Head sizes range from 1.2mm to 4.6mm with profile depths ranging from 2.5mm to 9.3mm.
The wedge wire is continually wound around a set of support rods, which are either shaped or round. The wire-rod configuration can be designed to suit your specific needs. We manufacture heavy wedge wire profiles in either 304 or 316 grade stainless steel for applications involving coal or iron ore processing, or much lighter profiles, which allows for more open area for filtering fine solids from liquids.
Selection of wedge wire (size and shape) is based on open area requirements, blinding considerations and wear life factors. The support rod is selected after considering the application and manufacturing capabilities. Factors in the decision may include beam strength, cost, thickness, and available support rod spacing.

Champion filters produces wedge wire screens and flat wedge wire panels for virtually all screening applications. We have separate wedge wire screen making machinery for cylindrical screens & flat panels. We have the capability to produce screens as large as 4 meters in diameter x 6 meters length in one single piece construction. Wedge wire flat panels are made on flat panel manufacturing machine. So we can offer a truly flat panel instead of a re-rolled slit cylindrical screen. Needless to say this offers better screening efficiency and better dewatering ability. Champion filters have full fledged wedge wire manufacturing plant in house. Wedge wire (vee-shaped or v wires) are manufactured in house.

We are offering vee wire cylinders. Champion screens make screen cylinders from vee shaped wire for filtration. A v shaped wire is spirally wound and welded on a cage of longitudinal wedge shaped or trapezoidal shaped rods. Each and every intersection between vee shaped wire and the wedge wire is welded automatically. This creates a continuous spiral slot. These screen tubes cylinders are also known as continuous vee slot tubes.