Chitra Machineries Pvt. Ltd.

Kathwada, Ahmedabad, Gujarat

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids.It is specially designed to take care of two critical factors which directly affects the quality of the Liquids.

• Minimum manual handling of Liquid.
• Effective cleanness during manufacturing.

This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.The Sugar and Water, are load with vacuum system or by mechanical system or manually.The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump.( Optional Facility )The Pump also discharges the product in the Storage Vessel.The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the Liquids in the float tank which is connected with filling machine.The entire Plant can be operated by centralised operating panel by one operator The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers.Minimum two batches per shift of the same product can be assured in this plant.This plant conforms to CGMP standards (Paint Free Construction).Encosed are a few points explaining the system in detail. In case of any queries feel free to contact us.

The Salient Features of the Liquid Manufacturing Plant are as follows :
The Plant is designed to be operated only by one operator and one helper.
All material transfers are done by vacuum or by transfer pumps.
All the vessels are CGMP (paint free construction)
The gaskets used are of silicon (food grade).

All contact parts are of SS 304 / SS 316 / SS316 - L / as per customers requirements.The entry of stirrer & high speed emulsifier are from top or from bottom as per customer requirement or In-line Emulsifier.All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.A micro processor based automatic operating plant can be designed as per requirement. ( Optional )All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

• Panmade out of SS316 or SS316 L material instead of SS304 material.
• Dew Point Sensor at inlet air duct. instead of Rh sensor.
• Velocity Trans-meter at inlet &exhaust air duct.
• Differential pressure Trans-meter at AHU &Process Chamber, instead of Differential pressure gauge.
• Jacketed Vessel instead of non jacketed. (for Solution Preparation.).
• Flameproof Model Vessel for Solution Preparation.
• Flameproof Motor for inlet air &Exhaust air blower.
• Wet Scrubber at exhaust air.
• Steam &Chilled Water Controlling Valve.
• Peristaltic Pump of Master Flex-USA make instead of Indian make.
• Spray nozzle of "Spraying System - U.S.A." make instead of Indian make.
• Flow Meter at Solution Spray System. ( Emersion make ( USA) - Coriolis Type. )
• Atomizing Air Pressure Regulator&FanWidth Pressure Regulator operating through Operating Touch Screen.
• Flameproof / Weatherproof Enclosure for Touch Screen.
• Additional Duct per 1 Meter - Non insulated / Insulated. ( for Inlet air line &Exhaust air line).
• Tablet discharge spout.
• Additional Pan.
• Pan unloading trolley.

In the process of automatic coating of tablets the Tablet Coating needs to be supplemented by a correctly designed, versatile coating system.

CHITRA'STablet Coating System have been designed after a careful study of the needs of expert coaters such as Rotational Speed, Efficient AHU system, inlet & exhaust air cfm & efficient solution spraying system etc . etc .
CHITRA'STablet Coating System have very heavy & sturdy structure, made from SS304 pipes & sheets. Complete structure covered from outside. Processing Chamber designed with sealed from all side, in which negative pressure can be achieve. Chamber with 02 nos. of covers with hinges provided on two sides (left &right) of the structure to clean and remove /replacethe pan.

Perforated pan with drive and mounting facility in the chamber.Chamber with facility of wash water drain port with ball valve.Motor with worm reduction gear unit and a bearing housing with shaft for pan drive. Variable Frequency drive for variable speed of pan.
Inlet air &exhaust air duct with bit valve and pneumatic actuator, inside the chamber.A FLPlamp at top of the chamber.Spray nozzle mounting facility at chamber.

Perforated pan made from SS304 / SS316 or SS316 L (as per customer need) quality material and polish to the mirrorfinish from inside & outside.
Baffles will be provide inside the pan.APU (AHU )with pre filters, inletair blower, cooling coil, phase& by pass system, heating coil OR heaters, micro vfilter& hepa filter with temperature sensor and RhSensor(OR Dew point sensor-Optional).Exhaust air blower.Inlet air and outlet air duct. (Non insulated)Solution Preparation Vessel with spraying system.