Other Products / Services #4665864

The bottle air jet cleaning machine is used for the cleaning and drying of bottles in the food, chemical and pharmaceutical industry. The bottle air jet & vacuum cleaning machine is suitable for the cleaning of glass, plastic, PET Bottles and jars. The Bottle airjet cleaner machine works with air pressure and vacuum cleaning. The bottle air washing machine has a stainless steel structure with matt finish body. The machine is also known as the Bottle Air Vacuum Cleaning Machine. The machine is equipped with a slat conveyor and cleaning nozzles. It has a no container no cleaning mechanism to avoid the wastage or pure air. The legs of the machine can be adjusted to the required height.

The rapid mixer granulator is comprehensively designed to achieve perfect mixing and consistent granules at a lower cost with higher productivity. The higher speed granulator by us has efficient mixing and enclosed control of granule size that eventually leads to rapid tableting speeds with improvised quality and least pitfalls. RMG is made to use for the making of wet mass, which is thereafter milled by blades to transform into consistent granules.High shear mixer granulator is a complete and sophisticated composition of mixing bowls, mixing blades, granulator, pneumatic discharge, motor, gear box, operating and the control panel.

Process of Operation

The super mixer granulator works on basically two factors to perfectly blend and mix together the granules. Firstly, spinning close to the bottom of mixing bowl under which the rapid mixer granulator spins close to the bottom of mixing bowl. Secondly the impeller in the whole mixture goes in a whirling-rising-tumbling motion that ensures a rapid and smooth distribution of all the dry parts. The big lumps that are formed during the wet mixing get broken down by a chopping tool that rotates at 1440/2880 RPM. The mixture is thereby discharged with the help of impeller that runs through the outlet.

Characteristic features

• Specifically designed to meet the requirements of cGMP
• Comprehensive control panel configured with display system and timer
• All other contact and non contact parts are well furnished with stainless steel finish
• Components flexible for the cleaning purpose
• Pre-wired pneumatic and non pneumatic components for easier installation
• Discharge available on either side in accordance to the customers needs

The vibro sifter allows achieving appropriate quality of powdered and fluid material after eliminating oversize material. It could be used for separating solid-solid, solid-liquid and sizing solid material in different measurements. The sieving machine is widely used in a range of industries including pharmaceutical, cosmetics, paints and more. The powder sieving machine is appropriate to separate material of almost any size. To meet the diverse needs of customers, the machine has become an essential in varied industries.

Working Principle

A weight mounted at the mid of the machine assembly allows rapid vibration of the horizontal plane. Provided with vibro screen placed centrally on the base plate, the inlet allows the material to be sifted to enter for processing. With continuous vibration horizontally and vertically, the inappropriately sized material passes through the perforated screen separator leaving behind the final material. The desired material then passes through the outlet. The vibration of vibro separators could be varied with the help of rugged springs positioned on the circular motor base.

FEATURES

• The machine adheres to cGMP principles.
• Rugged springs allow faster separation of materials.
• Less maintenance required.
• Simple and compact machine assembly.
• All the contact parts are made of AISI 316 & non-contact parts of AISI 304.
• The vibrations are powered by a special vibro motor.
• The entire operation happens without any noise.
• Easy inlet and outlet system installed.

Paste kettle is basically a semi-hemispherical jacketed bowl that is surrounded by two shaft extensions that are opposite in direction. The jacketed bowl in the paste kettle has linkages for steam/inlet and also steam pressure. It is a comprehensively designed starch paste kettle with stringent features.

Process of Operating

The paste making kettle works with a simple and comprehensive construction with flexible mounting and operation arrangement. Firstly the starch is inserted in the kettle and thereafter with the aid of water a paste is formed. Afterwards with the help of motor operated agitators paste is thickened to avoid lumps and ensure smooth mixing. The paste is thereafter is mixed thoroughly for appropriate granulation. Lastly the temperature of the paste kettle machine can also be adjusted using the thermostat and the process accomplishes thereby.

FEATURES

• Paste making kettle is compliable to cGMP standards
• The paste kettle is available in standard painting model
• Foundation performed with the aid of anchor belts
• Perfect manual tilting mechanism for collection of the product
• Flexible mounting and operation arrangement
• Steam or electrical heating system leveraged as per customers needs
• Centered stirrer available with eminent worm reduction gear box coupled with electric motor
• Top lid for ensuring safety of the paste making kettle
• Inside surface polished and has matte finish
• Appropriate operating panel supplied with necessary equipments
• Comes with capacity of 50, 100 and 200 liter capacity of bowl
• Hemispherical design for appropriate mixing of the paste
• Discharge possible from the bottom with the help of butterfly valve
• All contact and non contact parts configured with SS-316 and SS-304 materials respectively
• Main pillar of kettle made from SS-304
• Flame proof material used for the construction purposes
• Insulation cover surrounds the steam jacket
• Driven via motor and gear box that is mounted on the box

the tablet metal detector are basically used for detection of tablet and capsules and separate metal contaminated components without any interruption from a stream of capsules. A robust stainless steel reject flap is used by high speed electrical solenoid for clean rejection of contaminated waste. Best suited for high processing speeds and immediate product change. The tablet metal detection systems has unit that takes a small amount of length and is located before or after de-duster. With the use of tablet metal detector, it is feasible to detect stainless steel, ferrous and non-ferrous metals.

features

• metal detector comes in a compact design and is mainly user friendly
• a non-corrosive detector with long lasting working life
• easy maintenance and smooth operation
• robust construction with higher sensitivity
• rapid operations with accurate outcomes
• the overall finish of the detector stands out to be rust free
• easy change electronic components
• easy cleaning possible
• led bar graph built tablet metal detector used for monitoring the amount of contamination
• automatic balance with adjustable sensitivity
• modular plug in card system used inside the tablet metal detector
• requires lesser space for installation
• compliable with the tablet press
• higher sensitivity towards various metals including the most rugged non-magnetic stainless steel, which is used for the built up of components.

the comminuting mill machine is primarily used for wet and dry granulation, pulverization in food, pharmaceutical, chemical and other industries. The machine is provided with semi-concave teeth in rotor and stator which helps in reducing the motor hp, and hence assures improved performance. The final output of the material depends on the beaters shape, speed and screen size.

working principle

the material enters the inlet hopper of the pulverizing comminuting mill before sliding down to the enclosed chamber where it will go through milling between beaters and screen. The reduced size material would then be collected from the bottom of the comminuting mill. There is decent variety in screen size, knife edges, speed so as to meet the customized needs.

salient features

• thepulverizer millfollows cgmp principles.
• all the contact parts are made of aisi 316/ 316l while non-contact parts of aisi 304.
• coupling between the motor shaft and rotor shaft facilitates maintenance.
• beaters are assembled separately in pillow blocks for smooth operation.
• provided with castors for easy mobility.
• low heat transmission loss.
• fritz mill machine is available for plain and water jacketed model.
• provided with three oil seals between the motor and the processing chamber to stop the liquid from entering the motor windings.

The cone blender are versatile machines that are incorporated for the homogeneous mixing of dry powder and granules. They comprise of cylindrical shells with two conical frustums supported for charging and discharging purposes. This is specifically used in industries like Pharmaceutical, food, chemical and cosmetic industries.

Process of Operating

An effective and versatile machine that homogeneously mixes the dry granules. In order to ensure proper mixing, nearly two third of the volume of cone blender is filled with requisite material. Thereafter the processing takes place in the double cone blender.

Characteristic Features

• Butterfly valve incorporated for discharge
• A sturdy stand for motor driven by gear box that is surrounded by motor
• The conical shape blender is surrounded by control panel board and safety railing
• All the components of cone blending machine are finely welded, grinded and polished to give a fine finishing.
• All the contact and non contact parts made with stainless steel finish with SS304 material.
• Worm reduction gear used for reduction of speed
• Manual rotating facility also available
• Safety roads also provided at the back portion
• Uniform mixing and flexible discharge
• Optimum care is taken to ensure safe operation of the double cone blender
• Food grade rubber basket used at both ends of cone
• One shaft with 4 number of fixed buff les available

The ribbon blender mixer constitutes a U shaped horizontal trough and comprehensively designed agitator that rotates within. With perfect design and construction it provides triple mixing action that ensures speedy and effective blending. Ribbon blender has specifically designed ribbons that deliver a moment of material in the equipment to provide immediate discharge. The ribbon blades used inside the Ribbon Powder Blender are used to comply with the requirement of varied materials. The ribbon blending machine is fabricated to assure maximum and optimum efficiency.

Characteristic Features

• All contact parts are sophisticatedly made with SS 304 and SS 316 material
• Optimum care taken for ensuring safety operation in the unit
• Full cover on above surface of the container
• Operating panel for safe operation of blender
• Centrally placed material discharge valve
• Three phase facility for indication
• The small model of ribbon blender D.O.L. starter engrossed for on and off operations
• Safety guards and covers configured with SS304 and mild steel
• Emergency stop also incorporated inside the panel
• Digital timer also available for batch time setting
• Limit switch also incorporated at the top surface for safety considerations
• Inching push button comes with selector switch for the inching operation when the discharge of material takes place inside the ribbon blender
• Applicable in pharmaceutical, dyes, chemicals, food products, organics, pigments, agricultural products, minerals and also the pesticides.
• Mounted bearings to avoid cross contamination
• Comprises of an ampere meter to specify the load of meter in ampere
• Continuous ribbon design is there for accomplished discharge of the finished or accomplished product
• Flexible maintenance and energy efficient operation
• Robust operation of the Ribbon Blender leading to higher operational fluency and accuracy thereby
• Designed with a cGMP base that fosters easy operation and maintenance thereby
• The panel of ribbon blender is filled with 500 liters and more.

The dust extractor machine is configured to have a control over the procedures of tableting and packing. It is highly appreciated for the usage of dust control equipments with the aid of de-duster and tablet press.

Process of Operating

An expansion chamber is available through which the dust enters into the collector and eventually heavy dust particles get settled by gravity. Thereby the finely granulated dust goes through a single big orifice and gets accumulated at the filter. In order of the deposition of dust into the drawer type tray, an efficient snap action mechanism is used. Lastly, a huge bag stands available for change of filter bag and clean-age of machine. Thus, a complete comprehensive solution for tableting and packing, the pharma dust extractor ensures effective processing all over.

Characteristic Features

• The pharma dust extractor is a CGMP model that comes over dust hazards and cross contamination at the tableting m/c
• High powered and balanced air blowing fan
• Comes with castor wheels for flexible and easier movement
• Contact and non contact components made of AISI 316 and AISI 304 respectively
• In order to connect tableting m/c and de dusting m/c, there are five inlet manifolds available
• All kinds of tablet press and de duster available for flexible connection
• Comes equipped with castor wheel for smooth movement
• Stainless steel furnished inlet manifold and dust collection tray
• Dust extraction systems with convenient mobility
• Specially made dust collector and extractor in accordance to the customers needs

The all new tablet coating machine is widely used for coating purposed in pharmaceutical and food industry mainly. The entire structure is robust and sturdy to give it a very consolidated look. The coating pans have been made considering factors such as rotational speed, total air volume and temperature etc.

Working principle:

Equipped with the coating pan, the tablet coater allows the product inside the conventional coating pan. During the rotation, the coating material is uniformly showered on the shaking products in the tablet coating pan. Hot air is then blasted inside to dry the material coating evenly before it exits from the venting side.

Salient Features

• Thecoating pan machineadheres to cGMP model.
• All the contact parts are made of AISI 316 and non-contact parts of AISI 304.
• Coating pan is made of 10 SWG, SS304 or SS316 or SS316 L material.
• Equipped with anti-vibrating unit to keep the machine leveled.
• Provided with mounting arrangement to facilitate change over between coating pan and polishing pan.
• The general machine structure is made of MS in standard model whilst using SS304 in GMP model.
• Equipped with compact air blower arrangement.
• The revolution of the coating pan is varied with AC driven pulley.

Automatic Tablet Coater:The all new energy-saving auto tablet coating machine is widely used in pharmaceutical and food operations. Being cGMP friendly, the auto coater machine offers diverse technical solutions for film coating with organic solvent and aqueous coating, and sugar coating.

Working Principle:

Equipped with a fully perforated drum, and highly efficient air flow system, the auto coater allows the product to make quick rotations. It is during this process that the coated material is sprayed on the products. With hot air blasted from below, the coating is dried up uniformly all around thus giving a clean look. The left over air moves from the other side. Equipped with PLC controls, and touch screen interface, the auto tablet coater works smoothly in sync with the air pressure controls.

Salient Features

• The machine adheres to cGMP model.
• All the contact parts are made of AISI 316 and other non-contacting parts of AISI 304.
• Equipped with pan having over 55% perforated openings to expedite optimized process.
• Theauto tablet coating panspeed varies with VFD control.
• Both the sides of the machine will have glass wool insulation to stop heat loss.

The tray dryer oven is made to use for the optimum drying outcomes in the conventional procedures. Sophisticatedly designed tray dryer, complies to international standards of quality and is surrounded by a double walled cabinet with single or double door. The vacuum tray dryer has its components well furnished with stainless steel, inclusive of the transfer carts and trays. The high density fiber glass material stands to fill the

Characteristic Features

• The tray dryer machine comes with a capacity of 6, 12, 24, 48, 96 and 192 trays
• Gaskets based doors with stainless steel trays placed above the movable trolleys
• Axial flow type blower fans exist for uniform air circulation inside the chambers during procedure.
• The powder tray dryer is equipped with control panel board along the process timer
• The tray vacuum dryer incorporates digital temperature controller and an indicator
• Overall construction of the pharma powder tray dryer done with stainless steel material complying to SS 304/ SS 316 quality
• Castor wheels driven sturdy trolleys
• Electric, steam and thermic fluid heating also available
• Flexible impellers available for cleaning purposes
• Tray dryer machine available with standard and GMP models

The packing conveyor is configured with the help of high quality stainless steel in accordance with the quality standards laid by the industry. The packaging conveyor brings the bottles for packing after finishing the inspection. With excellent design and zero maintenance, the packing conveyor has an enhanced service life. Appropriate for primary packing, secondary packing and also picking and placing at an appropriate place. It is available in varied lengths and is sophisticatedly designed in order to meet the requirement of the customers.

Characteristic Features

• The structure of the packing conveyor belt is made of the SS 304, 30mm square pipe and 16 SWG with the matt finish
• The length of packing conveyor can be made as per the need of belt
• There is a direct gear drive available in the PVC packing conveyor belt
• Self alignment bearing available for the purpose of easy maintenance
• Rigid vibration free construction for the packing conveyor for the trouble free performance
• Special type of adjustable angle available at starting of conveyor for strip or blister packing
• It is an imported PVC endless belt
• The packing conveyor is available as per the length, height and width
• The table top of packaging conveyor is made of SS 304 and 16 gauge sheet with matt finished
• Comes with SS slat chain that makes it even more comprehensive for the functioning purposes
• Imported motor and gear box available for the packing conveyor
• The packing conveyor has an adjustable height
• The packaging conveyor is able to work perfectly with the help of SS - 304 materials that are configured well
• Appropriate construction for vials, bottles and boxes etc
• Equipped with belt alignment system for flexible maintenance
• The conveyor belt made of S.S square pipe
• The packaging conveyor is made up of well structured material that makes the functioning more structured.

The storage tanks are manufactured specially with ultra grade raw material and are highly looked after for different industrial applications. They are also used for storage of water for injection from the range of 85 to 90 degree Celsius range. Made comprehensively with the stainless steel finish, these storage tanks has application in numerous industrial sectors. Cervice less surfaces are incorporated in the filling vessel with no stagnant point for avoiding bacterial growth. On the requirement of the customer, the storage tank can be linked with the loop system with recirculation of water for injection water. The storage tanks are manufactured with complete compliance to cGMP standards.

Characteristic Features

• Designing is done as per the needs of the customer
• High degree finishing and electric polishing done in the filling vessel
• All of the contact components are made up of SS 316 material
• Spray ball available for CIP and SIP purposes
• Configured with flush bottom valve and vent filter
• Load cell configured to display the volume inside the tank in terms of liters
• Loop system also available for the pressure tank for recirculation of WFI water
• Complies to cGMP standards
• Higher flow and pressure rates of the storage tank
• Joints and nozzles are tri clover
• Horizontal and vertical execution possible as per the requirements
• Lower maintenance and higher strength
• Higher durability and robustness in operations performed by the DM water storage tank
• Sanitizable pump also available for loop and circulation purposes

Technical Specifications

Here are the technical specifications for the WFI storage tank:

Design as per ASME guideline and user requirement.No stagnant point to avoid bacterial growth.Electro polish from inside.Insulation with SS 304 welded cladding.All contact parts will be of SS 316 / SS 316 L quality.0.2 Hydrophobic Air vent filter for Air venting.

it is a comprehensive set up that is configured not only for the purpose of blistering, but also for the confectionary and other consumer goods. Leverages optimum quality performance with nominal flexibility in the prices. The alu alu blister packing machine is made to use in the pharmaceutical companies mainly for the purpose of packing of oral tablets, capsules, hard and soft gelate-ne and am-poules or vials. The pvc blister packing machine makes sure that there is complete synchronization of timings between the sealing of aluminum foil and pvc base web.

characteristic features

• the tablet blister packing machine is completely flexible and economic solution for blistering. Also appropriate for confectionary and other consumer products packaging.
• suitable for the integration of detection and rejection system comprising of line up to the cart-oner.
• the strip packing machine is capable of handling all of the common blister packing materials that include, pvc, pvdc, coc, aclar, cold form alu coil.
• concrete design and configuration for heavy duty applications
• all contact and non contact parts configured with aisi 306 and aisi 304 material
• cost effective as there is low cost of investment in the initial time and thereby incurs a lower running cost
• compact in size and easily accessible for the purpose of servicing and maintenance
• the pvc blister packing machine does the indexing control with the well equipped servo motor
• comes with cam profile and flexible for the changeover purposes
• scrap resistant and separate station for all the functions
• capable of handling all kinds of thermo and cold forming materials including, pp film and lidding on the markets
• with the aid of single or dual lane discharge, the blister packing machine has a flexible adaptation to the cart-oner
• sophisticated design in compliance to the cgmp standards of industry
• a high speed alu alu blister packing machine
• technical specifications:

• aluminium foil reel diameter maximum 200mm
• total forming area maximum 210mm
• indexing length maximum 150mm
• pack size punched out maximum 215mm
• forming depth maximum 30mm
• width 1050mm length 3500mm height 1500mm
• wight 1500kg

Receiver tankare used for storage of Chemicals, solvents and any type of liquids in small quantity for chemical, pharmaceutical, biotechnology and food processing industries.
We manufacture airreceiverthat serve the dual purpose of compressed air storing and delivering it when the compressor is not running. Other function of air receiver is to serve as a pulsation damper and moisture trap. Our airreceivercome in wide range
The stainless steelreceiver tankcan easily be used with air compressors. It is Manufactured using stainless steel of grade SS304 and SS316, our stainless steelreceiver tankhave a capacity of 100 ltrs to 10000 ltrs.
Receiver tankcan be fabricated in various customised designs and options such as shape, capacity and material of content. In shape i. E. Vertical, horizontal, rectangular and capsule.
Receiver Tank, Manufacturer, Supplier and exporter of Receiver Tank

The automatic capsule loader machine is used to fill the loading trays with empty capsule shells. The capsule loading system is ideal for use in the pharmaceutical industry. The Pharmaceutical capsule loader is very simple to operate and saves time and labour. The automatic capsule loader is compact in size and occupies minimum space. The capsule loader delivers highly efficient production with high level of accuracy. The loader machine is also known as Capsule Loader for Capsule Sealing Machine. The machine has a compact design and is very simple to operate. The machine is suitable for filling all the standard sized capsules with appropriate change parts.

The loader in a manual capsule filling machine loads the empty capsules in the loading plate. If loaded manually, it normally takes 5 minutes to load the empty capsules in 300 holes loading plate. The automatic capsule loading machine performs the task only in 30 seconds. The single capsule loader is capable of filling the empty capsules into the loading plates of two to three capsule filling machines. Thus the automatic loader increases the production to a great extent and reduce the cost of manpower and cost of operation. The automatic capsule loader is capable of filling a plate with 300 holes in 30 seconds & delivers an maximum output of 36, 000 capsules per hour.

Salient Features

• The machine delivers high efficiency with low investment
• Makes a significant difference in your production department
• The loading system is very easy to operate and can be operated by semi-skilled person
• There is no special setting system to change any part of the machine
• The capsule loader automatically stops when the loading is complete
• Fill 300- holes plate in 30 second & provide output up to 36, 000 Capsule/hour
• Easily removable parts.

Duke technology is recognized manufacturer and supplier of Automatic Capsule Elevator machine.
Automatic Capsule Elevator machine is well accepted by pharmaceutical industry for delivering the capsules at height. This machine is designed for loading of capsules into machine hopper which are height and difficult to load manually from floor.
Capsule elevator machine encompasses an elevator for capsules that transports capsules from floor mounted product hopper to packing machine hopper. The machine is manufactured completely from Stainless Steel and in accordance to GMP norms. This machine is easy to maintain can be easily dismantled without use of any tools for cleaning purpose.
Capsule elevator machine reduces the manual operation and eliminates the manual labour for loading the hopper of machines meant for packing or counting capsules.

Salient Features

• Automatic and Compact GMP Model
• Suitable for all size capsules
• Vibratory feed system with chip sieve and dust extraction points.
• Single elevator bucket with auto level detection.
• Pneumatic bucket lift.
• Gentle tipping action eliminates damage to delicate products.
• Maximum tipping height of 2150 mm.
• Fully encompassed product covers.
• Unit responds to external signals.
• Product can be loaded directly from bottom discharges IPC.

Ointment, Cream Manufacturing Plant is a machine which is made for the production of creams, lotions, toothpaste and ointment in the cosmetics and pharmaceutical industry. This ointment manufacturing plant saves a lot of manpower and time. The ointment making plant provides efficient cooling and heating with accurate temperature control. The machine is equipped with a transfer pump which provides efficient discharge of the finished product. The cream processing plant provides the perfect particles with accurate droplet size control. The machine is manufactured in a hygienic environment to ensure a contamination-free processing of the product. The cream making plant provides advanced product life cycle support which offers automatic process control. It consists of a planetary mixer, wax phase vessel, water phase vessel and a vacuum pump. The machine is manufactured under various models with a capacity of 200, 300, 500, 1000, 1500, 2000, 2500 and 3000 kg. The machine is manufactured with CGMP standard without painting the body. The cream processing plant is also used to make emulsions and homogenization.

Process of operation

The cream and paste manufacturing plant consists of a closed circuit production facility from wax and water feeding to the loading of the hopper. The wax and water is moved to the manufacturing or planetary mixer through a conical filter. The emulsion formation is again circulated through ointment transfer pump which delivers the product to a storage container. The storage container is moved to the area for filling and connected to the ointment transfer pump. On the other hand, if the storage container is large in size then it is kept fixed and the ointment or cream is transferred by the pump to the hopper. The whole machine is very easy to operate and can be controlled from a centralised operating(control) panel by an operator. The temperature of the creams or ointment is checked and controlled by an electric panel facilitated with digital temperature and timer display. A minimum of two batches for the same product can be manufactured by this machine.

The Planetary mixer is a machine ideal for collaborating wet and dry materials. It is a mixing assemble where the agitation pattern is of the planetary nature. The machine works on a homogeneous mixing action i.e. suspensions and semisolids. The Planetary Mixer Machine performs all the tasks like mixing, heating, cooling, vacuuming and homogenizing functions within one machine. This is a vacuum type planetary mixer which is used for mixing of ointments, wet mass, dry powders etc. The agitation assembly rotates around itself and also travels in a circular motion, thereby resulting in through mixing of the materials.

Characteristic features

• The contact parts made up of AISI 316 and non contact parts S.S.394
• Simple to mount machine is compact in structure and design
• It consists of a double anchor blade with planetary rotation for extremely efficient shearing force.
• The top lid of the machine is mounted with a motor operated lifting device.
• Product container is castor wheel mounted for easy load and unload to the machine.
• The machine has a rigid drive with planetary gear and reduction gear box
• Equipped with a dual speed motor for both slow and fast mixing action.
• The scrapper is made from teflon.

Process of operation

The anchor type agitator rotates in the anticlockwise direction. The paddle revolves in clockwise direction with planetary motion. The paddle generates a disturbance in the normal circular motion and dampen the vortex formation. The planetary action and mixing blade have dual speed. Moreover, the adjustable scrapers prevents the building of stagnant film between the vessel and the agitator. This ensures the efficient transfer of heat to the product during heating and cooling. The speed of the agitator and the counter paddle is adjustable. The mixing container is completely closed for efficient heating and cooling. The mixing container has been designed to operate under vacuum so that the mixing can be done in isolation from air.

The semi automatic tube filling machine is a comprehensively designed machine that stands appropriate for small production of 30-35 tubes per minute. It is mainly used for the filling purposes, as it is well equipped to fill tooth paste in the tube from 5 to 150 grams. The desired output that the semi automatic tube filler provides is 30 to 40 tubes per minute. It has its application is a variety of industries for the filling and sealing purposes. As it is a semi automatic tube filling and sealing machine, thereby needs only a single operator for the operational purposes.

Characteristic Features

• A GMP model in which all the contact parts are well composes with SS 316 material
• A well configured filling system that counts for positive suction and displacement
• Works on the principle of no tube - no fill device with the filling accuracy countable to +/ - 0.1%
• The semi automatic tube filling sealing and coding machine does appropriate indexing with the help of Geneva mechanism
• Used for the purpose of feeding the empty tubes manually, filling , sealing, coding, tube ejector automatically
• The semi automatic tube filling machine comes with electronic digital filled tube production counter
• An overload clutch available for centering and micro switch cut off system
• Finishes the sealing operations in two steps
• The automatic tube filling and sealing machine is CE certified
• Easy to operate with good sealing and filling performance
• Customized to tell the front and back side of the tube automatically
• Compact in size and flexible in operations
• Available at competitive prices and reliable rates
• Jacketed double head hopper available that comes with the capacity of 40 liters
• Positive suction and displacement available with the automatic tube filling and sealing machine
• Filling speed of 30 to 40 tubes per minute and hence highly effective

he conventional vacuum charging system is a sophisticatedly designed system that makes the use of IPC, which minimizes the overall amount of handling. It works on the principle to move different types of material that can be pulled by a hose or a tube. Some of the main components of conventional vacuum charging system include, blower, vacuum receiver system with filter, cyclone filter and a pipe. Specialized in different kinds of material transfer processes

Characteristic features

• Parts configured with SS 316 material mainly
• Filters made specially with non woven fabric and washable material
• Filter assembly and collection port covered with toggle clamp which minimizes the use for cleaning
• Saves manpower
• Time based convey cycle and discharge cycle in vacuum transfer systems
• Manual handling available that fosters saving of wastage of material
• Incorporated butterfly valve for the purpose of easy discharge
• Effective process and unit operation feed
• Used extensively in pharmaceutical industry, food and chemical industries.
• Timer based vacuum transfer system with timely updates on the system
• Minimized segregation available in the powder vacuum system
• Personal safety ensured in the vacuum transfer system
• Flexible in installation and user friendly conventional vacuum charging system
• An enclosed system that controls cross contamination
• Easy maintenance due to less moving components
• Sequential timer based system with four operation cycles
• Advanced control systems that make the operation more convenient
• A finely equipped vacuum safety valve for safety considerations
• Control panel made with SS 304 material, configured with dust proof construction

The inline homogenizer is an ideal solution for the processing of emulsions and dispersions. The inline dispersion homogenizer micronize and scatter the particles in the fluids to ensure the proper mixing and to deliver the stable product mixture. The high shear homogenizer is capable of controlling the high shear applications like emulsifying, wet grinding, de-agglomeration and fine dispersing. The inline homogenizer mixer has a cGMP design and with a capacity up to 5000 litres. The machine is also known as the homogenizing and mixing plant. The contact parts of the homogenizer are easy to access and change. The machine works on the rotor/stator principle and has a very high efficiency. It has a multichamber system and a robust stainless steel design. The inline homogenizer is easy to integrate into a closed pipe line system.

Salient Features:

• The machine has a cGMP design
• High product quality and shelf life
• All contact parts made of AISI 316
• High power machine with rotor
• High efficiency for pumping
• Robust stainless steel design
• Easy to integrate into a closed pipe system
• Easier to clean and validate
• Low processing time
• High energy savings as compared to in-tank mixers, homogenizers and colloid mills

Process of operation

The inline homogenizer has a rotor inside a chamber system. The product is fed into the multichamber to an initial mixing stage and them pumped to the homogenizer. Ahigh shearing force is applied on the product in the shearing gap with maximum fluid movement at the outfeed. If the products are suspension, powder or solid, it is first wet thoroughly and agglomeration dispersed before the process of homogenizing.

Technical Specifications

• All the contact parts of AISI 316L stainless steel
• Works on a power supply of 400 V / 3 phases, 50 Hz
• Standard inline system within an enclosed pipeline
• Reduced batch times by up to 80%
• High Differential Velocities
• Energy savings when compared with in-tank mixers, colloid mills and homogenizers.
• Increased capacity when compared with colloid mills and homogenizers

Filter press machine is a machine used in different industries for separate the liquid and solids. The filter press finds application in the pharmaceutical industry, food industry, mining and waste management. The sparkler filter press is the cost-effective way to differentiate the liquid from the solid. The zero hold up filter press machine is also known as pharmaceutical filter press due to its wide application in the pharmaceutical industry.

Process of operation:

A filter press machine is used to separate a combination of liquids and solid material. The slurry combination is fed into the filter press machine. A positive pressure is maintained inside the machine. The liquid travels in the downward direction through the moving plate. The liquid filtered through the openings on the sides of filter plates. With the increasing liquid pressure the foreign particles or solids are held by the filter media and the clear liquid is passed through a central channel which is made by the interlocking of the pressure cups towards the opening outlet. The solid material form filter cakes between the plates are processed by the wash liquors, air, vacuum and heating to obtain the final filtered product. The process of filtration continues until the cake holding capability of the unit is attained and until the rate of filtration becomes too slow due to cake resistance.

Salient Features:

• Enclosed structure of the machine prevents the oxidation, evaporation and leakage of the materials from the machine
• The sparkler plates are available in two sizes
• The horizontal filter plate prevents the dropping and cracking of cake
• The cake holding capacity and area of filtration is upgradable
• The machine is highly efficient and cost-effective
• Economical and efficient dewatering
• Trouble free operation and low cost of operation

The bottle inspection machine is used to inspect the bottles in packaging industries. The bottle inspection conveyor is widely used in the bottles manufacturing industry to inspect the quality and design of the bottles. It is also known as the bottle inspection unit and is made in a stainless steel structure. It is used in the detection of any defects or leakages in the bottles. The inspection conveyor is also used for the production and filling of bottles. The machine is made up of a high-quality stainless steel structure with a moving slat chain. The whole structure of the bottle inspection machine is supported on the adjustable bolts. The bottle inspection table is manufactured in a stainless steel structure and supported by adjustable bolts. It is equipped with belt alignment slide system for the straight running of the belt and longer life. Height of the conveyor can be adjusted so that it can be aligned with another machine in line. The machine can be customized and the conveyor length can be adjusted as per the customers requirements. It has a capacity of inspecting 100 bottles or containers per minute and needs a power of 0.5 HP/220 V/50 Hz. A digital control is provided for an easy and smooth operation of the machine.

Salient features

• S.S. Structure with magnifying glass
• Drive unit for the conveying belt
• Equipped with supporting Rollers
• AC frequency drive
• Self alignment bearing
• Direct gearbox variable frequency drive
• High quality wires relays and switches

The multi column water distillation plant is used for the sterile preparations in various industries. The Multi column distillation plant finds a wide range of application in the pharmaceutical industry. The water distillation plane is capable of meeting the needs of the customers and the standards of the Pharma industry. The machine has a water for injection system to maintain the WFI parameters of the industry within the acceptable limit. The water for injection process plant works in a way to meet the industry standards and demands of the users. The departed leg region and the high accuracy of the system ensures the control of the produced water for injection parameters under the allowable limits. The water for injection plant meets the requirement and standards of the cGMP, WHO & USFDA.

Characteristic Features:

• The multi -column distillation plant has an inlet that is compliable for water conductivity monitoring
• It is efficient for obtaining pure steam from the first column
• It comprises of a condenser that is appliable for higher WFI
• It is on the hot stand by mode
• The distillation plant comprises of various sanitization and sterlization columns and condenser protection panels
• Pure sterile and pyrogen free distilled water that is compliable to IP/BP/USP standards
• All the contact parts are configured with the help of SS 316 material
• Energy saver with 75% less heating energy
• Specialized design in the first column with the boiler steam
• Distilled water quality as per the IP/BP/USP standards
• The panel board is configured from SS 304 sheet
• Electro polished and compact design
• Fully automatic operation with no operator required for the operations
• Low operating costs applicable

Technical Specifications

Distillate:IP/BP/USP specifications compliance.Distillate Temperature 95CConductivity : Less than 0.5 Siemens/cm.Endotoxing Less than 0.25 Eu./ml.TOC 100 PPB.

FEED WATER :Purified water with max. conductivity of 0.5 micromhos/cm. should be used.Pressure should be 1 kg/cm higher than the in feed steam pressure.Temperature Ambient 30C

COOLING WATER :Normal tap water is usedProvided hardness is less than 90 PPM of CaCo3.Temperature Ambient 30C

STEAM :Steam must be saturated, dry free from oil, vapors and other impurities.(A steam filter to obtain 3, clear quality steam is recommended ask for details)Pressure min steam pressure of 3 kg./cm is essential to guarantee pyrogen-free distillate.

The ETO sterilizer machine is widely used in the pharmaceutical industry for sterilization of medical devices and instruments. The machine uses the ethylene oxide sterilization process to sterilize the medical devices, containers and plastic packaging. Also known as the ethylene oxide sterilizer machine, it is used for sterilizing heat sensitive materials which cannot high temperatures of steam sterilization. The ETO gas used for the sterilization is mixed with carbon dioxide or nitrogen in the proportion of 10% top 90% ETO. The concentration of gas used in the sterilizers is 450 mg to 1000 mg per litre of chamber volume.

Salient features:

• Gas evaporation systems
• Gas circulation systems for uniform concentration of gas
• Single and double door system for special customer needs
• Both sliding and hinged door options
• Low cost of operation
• Double steam Jacket for proper and uniform heat distribution

Process of operation

The ETO process of sterilization is divided into three stages:

• Pre Conditioning
• Sterilization
• Degassing

Pre-Conditioning Stage

Firstly the products or devices are made to pass through a pre conditioning stage in order to let the micro organisms grow. The devices pass through a dwell time under controlled conditions of temperature and humidity

Sterilization Stage

The batch load goes a complex process of sterilization. The sterilization stage has several phases which involve alarms, events, phase changes, tolerance checks and critical process values. During the sterilization cycle, if any unfavorable condition occurs, the batch is automatically stopped and the condition causing the stoppage is precisely identified and rectified. When the batch is completed precisely it is automatically transferred to the degasser stage.

Degasser Stage

The sterilized products are made to pass through a degasser stage in order to remove out any remaining part of ETO. The batch passes through a dwell time under a temperature controlled conditions

Super heated water spray type sterilizer is used to sterilize the end products in the sealed containers. The Super heat water spray sterilizer is widely used in the pharmaceutical industry for the sterilization. The process is also known as terminal sterilization. Super heated type water spray sterilization machine is used to perform terminal sterilization of product in a deformable and non deformable container. The sterilization is done under differential pressure and heat exposure using a hot water spray. The super heat water spray sterilizer is used to sterilize bottles, pouches, glass bottles and plastic bags.

Process of operation

The product is introduced into the sterilizer chamber using carriages and trays. Purified water is introduced into the chamber bottom and is circulated by a centrifugal pump in a closed loop. The water is made to pass through an external heat exchanger to attain the required temperature for sterilization. The heated water is passed through a distribution plate in the from the top of the chamber. The increased rate of flow of water helps it to attain the sterilization temperature in minimum time. A counter pressure is applied by the sterile filtered air to prevent the rubber closures from being displaced from the glass bottles. The water is made to cool by an external heat exchanger after sterilization. The cooled water continues to circulate for the cooling of load in the chamber. The whole sterilization process is completed in one hour.

Salient features:

• High flow centrifugal pumps
• Floor and Pit mounted installation
• Option of automatic loading and unloading
• Optimal water shower arrangement
• Single and double door option
• Hinged and automatic sliding door option
• Water spray nozzles & headers for uniform heat distribution
• Plate type heat exchanger
• Alarms and safety devices
• HMI and PLC based control system

The WFI storage tank is used to store distilled water at high temperature and pressure. The storage is called water for injection storage tank and is used in the chemical and pharmaceutical industry for the storage of distilled water. WFI storage vessel comes in both jacketed and non jacketed design. Water for injection storage vessel can store the treated water for longer periods of time at high temperature. The WFI storage tank is also known as the Pharmaceutical WFI storage tank due to its wide application in the Pharmaceutical industry. Water for injection storage tank is an ideal solution for the storage of treated or distilled water for later use in the preparation of medications. The storage tank is specially designed to withstand high temperature, pressure and vacuum. All the surfaces inside the tank are creviceless and have a high degree of finish. WFI tank is insulated with a stainless steel welded sheet and jacketed to minimize the heat loss. All the surfaces coming in contact with water are made up of Stainless steel 316 material. A level indicator is also given to check the level of water in the tank. The storage vessel is equipped with a pressure gauge and safety valve. A close loop recirculation pump is given and the temperature of the water is generally maintained between 85C to 90C.

Salient features:

• All contact parts made of SS 316 material
• Temperature indicator and control
• 0.2 Micron vent filter
• Diaphragm valve
• Water level indicator and controller
• Polished internal surface to prevent corrosion
• Impeller pump and heat exchanger
• Conductivity sensor and flow meter
• Temperature Probe and pressure transmitter
• Sanitizable pump for loop & recirculation
• Storage tank is CIP/SIP able

the demineralized water storage tank is used to store the demineralized water in various industries. The water storage vessel is widely used in the pharmaceutical industry therefore known as the pharmaceutical dm water storage tank. Demineralized water tanks store high quality of water free from any minerals. It works on the principle of ion exchange, removal of ions and de-gasification of water. Demineralization is one of the most effective solutions for the treatment of water. It is a cost effective water treatment method and can be easily done with the help of a demineralized water system. The process is used for the treatment of water in the swimming pools, chemicals, breweries, pharmaceutical industries and ion exchange plants. The demineralized water storage tank is used to store the water after final treatment.
the capacity of the demineralised water storage tank differs from client to client or industry in which the storage tank is to be used. Such storage tanks are manufactured as per the requirements of clients. The capacity of the storage tank also depends on the variation in usage of water in down stream plants and for regeneration. The time for which the water is to be stored in the vessel also depends on the industry requirements.

salient features:

• available in manual and automatic mode
• integrated with single and multiport valve
• temperature indicator and control
• water proof cover to isolate from external environment
• equipped with water level indicator and controller
• polished internal surface to prevent corrosion
• impeller pump and heat exchanger
• contact parts made of stainless steel 316
• conductivity sensor and flow meter
• reinforced pvc liner
• mounted on a stainless steel stand

The membrane filter holder is used for the sterile grade filtration of solutions in the biotechnology and pharmaceutical industry. The membrane holder is used for supporting the membrane against the pressure applied for the sterilization of liquids and gases. Membrane holder assembly is used for the for ultra cleaning and sterilization of liquids under pressure and for aseptic sampling of liquids. These filter membranes can operate under the temperature of 176F (80C). The holder has a PP dual support screen. The flow is allowed in both directions with dual support screens. The membrane can filter at an maximum pressure of 71 psi (4.8 bar). Membrane holder is equipped with a female luer-slip fitting. Filter holder is manufactured with a polycarbonate body. The membrane is equipped with a ventilation plug which effectively filters the air bubbles. Membrane filter holder is used for the bacteriological analysis of water and suspended solids in water. It is also used for other application where the bacteriological analysis of liquids is needed to hold the membrane in place. The membrane filter also find application in the Particulate contamination analysis of oils and hydraulic fluids by gravimetric or particulate counting techniques. It is capable of handling high thermal and mechanical resistance. Filters are made with different size and diameters depending upon the needs of application.

Salient features:

• Membrane made of Polypropylene material
• Polypropylene Support screen for monitoring
• Inlet and outlet connections
• Polypropylene ventilation cap
• Nylon Hose Barb Adapters
• Suitable for inline gas and liquid filtration
• Indoor and outdoor air monitoring
• Ventilation plug for the filtration of air bubbles
• High thermal and mechanical resistance and easily sealable
• Reliable retention of particles, aerosols and microorganisms

Pure steam generator is a machine which is used to produce pure steam for the sterilization of containers, pipings, vessels and for humidification of air. The steam is used to prevent contamination of organic matter and pyrogens. Pure steam generator systems are also used for the sterilization of machine components, tanks, clothes, filters and filling machines. Pure system generator equipment is manufactured to meet the cGMP and ASME standards. The contact parts of the generator are electropolished to avoid the crevices which can allow the bacteria to grow. The gaskets in the generator are made up of Pharmaceutical grade silicon or pure Teflon.

Process of Operation

Pure steam generator works on the principle of evaporation. The pure steam is produced in a vertical tube evaporator and this steam is passed through a stage separator. Evaporator transfers the heat to the feed water in the tubes through a tube type heat exchanger. The steam produced is passed through a separator which separates the contaminated water droplets from the pure steam. All the humidity is separated with the help of gravity. The steam is made to pass through paths to a cyclone separator. Centrifugal forces act on the steam inside the cyclone separator. Now the separated steam is made to pass over a demister pad to remove any solid particles.

Salient features:

• Stainless steel 316 L structure
• Glass wool insulation
• Electropolished contact parts
• Orbital welding for tube sheets
• PLC based operation and control panel
• Contact parts made up of SS 316 L
• Triclovar fittings for ease of operation
• Suitable for sterilization of small and large equipment
• Optional non condensable gas removal system
• High Limit Pressure Control
• Synoptic board panel

The mass mixer is used specifically for mixing an assembly whereby the mixing stirrer is in horizontal direction. With single speed and simple rotation, the stirrer rotates at a uniform speed. The intimate mixing is thereby achieved of wet materials like, tablet granulation, powder, chemicals, food and confectioners and other materials. With the specialized features, the sticky materials are uniformly mixed inside the mass mixer. Mainly used in pharmaceutical industry, chemicals, food and confectioners. The mass mixer is comprehensively designed to comply with the needs of all these industries with specific contact and non contact parts.

The automatic visual ampoule inspection machine is used for the inspection of ampoules and vials in the chemical, pharmaceutical and pharmaceutical industry. The ampoule inspection machine is manufactured in various dimensions according to the needs of the industry. The visual ampoule inspection systems are equipped with a spinning mechanism having an AC drive rejection unit with a 24 volt DC wiring. The spinning ampoules can be seen in a magnified view by the observer through a magnifying glass. The machine is also known as pharmaceutical ampoule inspection machine because it is widely used in the pharmaceutical industry.

Semi Automatic Rotary Bottle Washing Machine is widely used in the chemical, pharmaceutical food and beverage industry for washing of bottles. The bottle washing machine is suitable for washing of both the round and flat bottles. Rotary bottle washer machine is based on the Geneva mechanism. The bottle washer machine has an efficiency of washing 60 top 100 bottles minute. The bottles goes through a sequence of washes to have completely clean bottles. Bottle rinsing machine is equipped with stationary nozzles which eliminates the contamination of water cycles. The machine has two pumps and an electric heater tank to provide hot water for washing of bottles.

The multi column water distillation plant is used for the sterile preparations in various industries. The Multi column distillation plant finds a wide range of application in the pharmaceutical industry. The water distillation plane is capable of meeting the needs of the customers and the standards of the Pharma industry. The machine has a water for injection system to maintain the WFI parameters of the industry within the acceptable limit. The water for injection process plant works in a way to meet the industry standards and demands of the users. The departed leg region and the high accuracy of the system ensures the control of the produced water for injection parameters under the allowable limits. The water for injection plant meets the requirement and standards of the cGMP, WHO & USFDA.