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Dryers

We offer the best product range of Paddle Vacuum Dryer, Rotocone Vacuum Dryer, Fluid Bed Dryer, Vacuum Shelf Tray Dryer and Rotocone Vacuum Filter Dryer.

Paddle Vacuum Dryer

The paddle vacuum dryer is made to use to get the dry powder from wet solutions. It is a closed system in which hot water, steam of fluid is used as heating medium in the jacket. The continuous agitation by means of heating rotating paddles and less clearance between scrapers and heated walls that deliver a good heat transfer.

Characteristic features
  • Appropriate for heat sensitive drying materials
  • Energy consumption is lower due to high differential temperature
  • Greater thermal efficiency of vacuum paddle dryer
  • Complete solvent recovery
  • Braker bars available for breaking of lumps
  • Heating paddles available for increased heating area
  • Sophisticated gear box and equipment
  • Well designed vessel to incorporate temperature stresses during vacuum drying.
  • Specialized floating bearing design to look after temperature stresses
  • Mechanical seals available at stuffing box
  • Insulation with cladding is provided on heating coil
  • Common base frame that diminishes the requirement of foundation cost and also reduces the cost of maintenance.
  • User friendly discharge valve delivers vacuum tight closing when material is processed.
  • Optional lump brakers or choppers are also available in the vacuum paddle dryer

MODEL TOTAL VOLUME (LTS) WORKING VOLUME (LTS) HEATING SURFACE AREA (SQ. MTS) POWER REQUIRED FOR AGITATOR MOTOR (HP) APPROX. SIZE OF DRYER ELL (DIA X LENGTH)
RVD-500 500 250 3.2 7.5 700 x 1400
RVD-1000 1000 500 6 10 900 x 1700
RVD-1500 1500 750 7.7 10 1000 x 2000
RVD-2000 2000 1000 8.7 15 1100 x 2100
RVD-2500 2500 1250 10 20 1200 x 2250
RVD-3000 3000 1500 11.6 20 1260 x 2400
RVD-4000 4000 2000 16.7 30 1200 x 3600
RVD-6000 6000 3000 17.7 40 1600 x 3000
RVD -8000 8000 4000 23.5 50 1600 x 4000
RVD-10000 10000 5000 27.3 60 1700 x 4400
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ROTOCONE VACUUM DRYER

The Rotocone dryer is appropriate for drying of materials that cannot stand high temperature, easily oxidized materials and poisonous in nature materials. The drying unit comes equipped with lump breakers that breaks large lumps and eventually powders them. Also, it aids in achieving supreme dust control and also offers profits of effective charging and discharging of materials. The drying unit is also equipped with lump breakers that breaks large number of lumps and also eventually powders them. The rotary action of the dryer with the mechanical action of breakers cuts down the drying time and also leverages a lump free product at the end.

Characteristic features
  • Inner parts and contact parts made with SS 316 material
  • Condenser and receiver made with SS 304 material
  • Butterfly valve equipped with manual wheel
  • Dry vacuum seal for water and vacuum side
  • FLP control and motor panel enclosed in SS304 panel
  • Digital temperature indicators available at hot water inlet and outlet, vacuum gauge in vapor line and also the pneumatic valve
  • Provision for nitrogen discharge with interlocking to isolation valve
  • Dial type vacuum gauges available on the cone
  • Engrossed safety guards for security and safety purposes
  • Drain plug and safety valve on HW/ steam jacket
  • Positioning wheel also available for the cone
  • Vacuum loading system used for the loading of wet material into the cone
  • Low and fast drying temperature available
  • Hot water system available for tank and circulation pump in the vacuum dryer
  • Smooth drying possible with comprehensive designing
  • Flexible to clean internal surface of Rotocone vacuum dryer

MODEL  DTRD -50 DTRD -100 DTRD -325 DTRD -500 DTRD -750 DTRD -1000 DTRD -1500 DTRD -2000 DTRD -3000 DTRD -5000
Total Volume Ltrs. 50 100 325 500 750 1000 1500 2000 3000 5000
Working Volume Ltrs. 30 60 200 300 450 600 900 1200 1800 3000
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Fluid Bed Dryer

The fluid bed dryer machine is made to use in the Pharmaceutical, chemical and food industry for drying and cooling of granules, crystalline, coarse and similar materials. The use of fluid bed dryer is to cool and dry the particles by exposing them to a stream of hot dry air. The machine can be also used for post drying of spray granules or particles with a low moisture content. The FBD has replaced the old tray drying machines. The machine is manufactured in a single piece with integrated expansion chamber made up of stainless steel.

Process of Drying

The moist particles or granules are fed into a shaking perforated sheet. A stream of fluid bed drying air is passed through the perforated sheet. The hot air comes in contact with the particles on the sheet and they are lifted slightly. The shaking of the sheet leads to transportation of the materials along the length of the dryer. The moisture is carried away by hot air thereby drying the solid material. The fine particles are agglomerated to large granules. The temperature and volume of the air is maintained throughout the process. After drying the granules are passed through a cooling air zone to cool them to the required temperature.

Characteristic features
  • The contact parts are made of AISI 316 & non-contact parts of AISI 304.
  • Fluidized bed dryer incorporates the Drying capacity of 30 kg to 500 kg
  • Silicon rubber tube for sealing of Filter Bag and Product container
  • Auto pneumatic filter bag shacking system
  • Automatic Temperature controls for Inlet Air and Process cycle
  • Built in Explosion vents & valve protection

MODEL CONTAINER GROSS VOLUME IN LITRE MAXIMUM BATCH CAPACITY IN KGS. DRYING TEMPERATURE ELECTRICAL HEATING LOAD
(KW)
STEAM CONSUMPTION
KG/ HOUR
BLOWER MOTOR H.P.
DTFBD-30 100 30 35 to 80 20 50 7.5
DTFBD-60 220 60 35 to 80 36 80 10
DTFBD-120 410 120 35 to 80 60 140 20
DTFBD-200 590 200 35 to 80   216 25
DTFBD-250 750 250 35 to 80   250 30
DTFBD-300 950 300 35 to 80   250 30
DTFBD-500 1500 500 35 to 80      


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Vacuum Shelf Tray Dryer

The vacuum tray dryer fosters fast drying of heat and air sensitive materials that need the drying to be done without any kind of agitation. It is actually a tray dryer that works sternly under different vacuum conditions. The heat sensitive materials inside the dryer are dried at low temperature conditions under the vacuum. Some of the main materials that dried using vacuum shelf tray dryer include, hollow fibers, medical equipments, chemical salts, dyes, granulated products, pharmaceuticals and food extracts that include, gluten, glues, pepsin etc.

Characteristic Features
  • The powder tray dryer holds the placement of all shelf and manifold collection outside the chamber, which in turn avoids the leaks.
  • Charge temperature measuring provision inside the dryer delivers the exact picture of the process by taking the temperature into account directly at charge.
  • Stainless steel furnished vacuum type tray dryer components with high thermal efficiency and even heat distribution.
  • External heating of the chamber walls for the protection of condensation on the internal walls.
  • Round edged wall shelves and product trays in the pharma vacuum tray dryer for effective cleaning and less accumulation and residue formulation.
  • Widely used in pharmaceutical, herbal, chemical and food stuff industries
Technical specifications:

MODEL EE 6 EE 12 EE 18 EE 24 EE 36 EE 48
No. of Trays: 
800 X 400 X 32 MMS
06 12 18 24 36 48
Number of shelf 06 12 18 24 36 48
Number of chambers 01 02 03 04 04 06
Surface Area- m2 2.0 4.0 6.0 8.0 12.0 16.0
Vacuum Level Attainable mms of Hg. 700 700 700 700 700 700
Vacuum Drop in 24 Hrs mms of Hg. 75 75 75 75 90 90
Capacity Pump Cap m3 /hr 51 51 85 85 170 170
Fluid Heater - kw. 3 4 6 9 12 18

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