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We are leaders in the market for providing best range of Capping Machine, Automatic Single Head Vial Cap Sealing Machine and Automatic Rotary Ampoule Washing Machine
The Liquid Bottle Filling and Capping Machine is used for the filling of medicines pesticides, liquid detergents, cosmetics, oils, liquid foods and milk in the chemicals, cosmetic, food, beverage and Pharmaceutical industries. The Bottle Filling with Capping Machine is suitable for filling 10 ml to 1000 ml of liquid in the containers and bottles. The machine is also known as Monoblock Liquid Filling And Capping Machine as it saves the additional space between the filling and capping machines. The Monoblock Liquid filling capping machine is equipped with volumetric piston pump filling system and filling nozzles for the filling of liquid. The machine has a stainless steel structure with matt finish. The filling nozzles and syringes are made up of SS 316 material. The machine has a least space between the filling and sealing so called Monoblock. The variable frequency drive controls the speed of filling in the machine. It has a control panel with screen through which the operator can easily check and control the operation of filling. The machine is suitable for operation in both the sterile and non sterile areas.
Process of operationThe bottles are carried by a stainless steel conveyor belt under the filling nozzles with the help of stopper system. The reciprocating filling nozzles and mechanical stopper systems brings the bottles below the filling nozzles in the accurate position to avoid the wastage ans spillage of liquids outside the bottles. The filling nozzles fills the liquid perfectly according to the amount to be filled. A hexagonal stud stops the filling when the required amount is filled.
Salient features
| MODEL NO. | DMBLF- 2X1 (2 HEAD FILLING & 1 HEAD CAPPING) | DMBLF-4X1 (4 HEAD FILLING & 1 HEAD CAPPING) | DMBLF-4X4 (4 HEAD FILLING & 4 HEAD CAPPING) |
|---|---|---|---|
| Filling type | Volumetric Piston Pump | Volumetric Piston Pump | Volumetric Piston Pump |
| Output Per Hour | 1500 to 2000 / hour (Depend on size) | 2500 to 4500 / hour (Depend on size) | 2500 to 5000 / hour (Depend on size) |
| Direction of Movement | Left To Right | Left To Right | Left To Right |
| No. Of Filling Head Syringe / Pump | Two | Four | Four |
| No. Of Capping Head | One | One | Four |
| Filling Size | 10ml to 1000ml | 10ml to 1000ml | 10ml to 1000ml |
| Power Consumption | For Main Machine – 2 H.P. / 415 V/ 3 Phase, 50Hz | For Main Machine – 3 H.P. / 415 V/ 3 Phase, 50Hz | For Main Machine – 4 H.P. / 415 V/ 3 Phase, 50Hz |
| For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz | For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz | For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz | |
| Conveyor Height | 800 to 900 adjustable | 800 to 900 adjustable | 800 to 900 adjustable |
| Container Dia. | Dia. 28mm to 100mm (Round shape) | Dia. 28mm to 100mm (Round shape) | Dia. 28mm to 100mm (Round shape) |
| Container Height | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Dimensions | 2450mm X 1000mm | 2700mm X 1000mm | 3250mm X 1000mm |
| Weight | 750 Kgs | 850 Kgs | 1550 Kgs |
The single head vial cap sealing machine is fabricated on a stainless steel frame enclosed in sheet of stainless steel. The vial capping machine is equipped with doors to operate the machine. The single head vial capping machine is used for the sealing of aluminum caps of different size on the vials fed on a continuous line. Different change parts are used for different size and diameters of vials. The machine is also called vial flip off capping machine as it is suitable for flip off sealing of caps for injectable glass vials. The vial cap sealing machine is used for the sealing and capping of vials and ampoules in the chemical and pharmaceutical industry. The vial capper machine is easy to operate and fully automatic. All the contact parts are made of stainless steel 304 cladded with S.S. 304 gauge sheet.
Process of operationThe S.S. Slat Conveyor feeds the vials to the cap vibrator chute. The vial picks up the cap and it is carried by star wheel under the sealing head. The complete head assembly is moved down. The vials move from left to right on the conveyor. The machine delivers an output of 60 to 80 vials per minute.
Salient Features:
| MODEL NO. | DTVCS – 60 | DTVSC – 120 | DTVSC - 150 |
|---|---|---|---|
| No. Of Head | Single | Four | Six |
| Production | 50 vials per minute | 100 vials per minute | 150 vials per minute |
| Vial sizes or Dia. | 2ml to 100ml or Dia. 16mm to 56mm |
2ml to 100ml or Dia. 16mm to 56mm |
2ml to 100ml or Dia. 16mm to 56mm |
| Cap sizes | 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) | 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) | 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) |
| Power | 1 H.P. | 1 H.P. | 1.5 H.P. |
| Electrical | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz | 415V, 3 Phase, 50 Hz |
| Dimension | 1200mm (L) X 800mm (W) X 1700mm (H) | 1500mm (L) X 800mm (W) X 1700mm (H) | 1800mm (L) X 800mm (W) X 1700mm (H) |
| Weight | 350 Kgs. | 500 Kgs. | 680 Kgs. |
Ketan Mistry (Duke Technologies)
No. 80-D, Zaveri Estate, Kathwada - Singarva Road, Next To Kathwada G.I.D.C., Ahmedabad, Gujarat - 382430
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