Italimpianti Orafi Sap - Italy

Marol, Mumbai, Maharashtra

E 'fully electric and is composed of: hardened steel anvil to crush coppellino, motorized mill with pedal control, having the cylinders with a diameter of 44 80 mm and electric oven incandescent lamina (with contacts water-cooled) to anneal the coppellino. Specifications
Power supply: three-phase

DESCRIPTION
Automatic internal adjustment change in temperature> 0.5 C, and time-controlled every 4 h
Dosage aid: High-stability mode and other filter settings can be selected
Convenience in the composition of the mixtures / documenting with a tare function / print binata. In addition, the components of the mixture can be automatically numbered and printed with the respective number / weight value
4-digit identification code, programmable, with indication of the date and time in the balance
Automatic Data output on the printer / PC to each arrest of the balance Cutting edge technology Single-Cell:
Automatic measuring cell by one unit Production
at the temperatures of reaction Stability
Short stabilization time: Steady weight values in only about 5 seconds under laboratory conditions
High mechanical strength
High degree of safety in case of a decentralized load AB120

• Weighing range from 0 to 42 gr indicates up to 5 decimal reproducibility with 0.02 mg
• Weighing range from 42 to 120 gr indicates up to 4 decimal reproducibility with 0.1 mg
• Weighing pan 80 mm diam.
• Dimensioni : 168 x 172 x 223 mm

AB220

• Weighing range from 0 to 82 gr indicates up to 5 decimal reproducibility with 0.05 mg
• Weighing range from 82 to 220 gr indicates up to 4 decimal reproducibility with 0.1 mg
• Weighing pan 80 mm diam.
• Dimensioni : 168 x 172 x 223 mm

AB225

• Weighing range from 0 to 120 gr indicates up to 5 decimal reproducibility with 0.02 mg
• Weighing range from 120 to 220 gr indicates up to 4 decimal reproducibility with 0.1 mg

Terminal with brilliant color "Touch Screen"

Expandable with engines for dispensing burettes
The "Plug & Play" feature allows you to connect to the titrator other engines for dispensing burettes without restarting. The burettes are recognized by the engine through the RFID device. Titrants expired, incorrect concentrations or burette volumes incorrect thing of the past.

Full range of communication interfaces
Not only USB or CAN Bus connectivity, but also Ethernet, RS-232 and TTL connections are standard. These enable the connection of any USB printers on the market supported by Windows CE and RS-232 or TTL legacy devices, without any additional device.

Preconfigured application packages
Everything you need for the analysis, in two versions:
M Terminal: terminal stand for manual titration and which control unit
Terminal A: stand for automated titration Rondolino terminal and which control unit

This unit includes the following parts:1. Loading Zone2. Melting Zone3. Zone solidification4. Cooling Zone5. Unloading zone6. Power Converter
Loading Zonescroll -Piano in tapes for the automatic loading of the ingot in the pushing ramp.Motorized -Spintore for precise positioning of the brackets
Melting Zone-room fusion with adjustment of the operating temperature: 1200 C.-System induction heating.-Area melting enclosed by panels of insulating materials with an inert gas inlet at the entrance of the brackets.-Avanzamento of the brackets on tubular guides cooled steel AISI310-Monitoring and temperature adjustment by means of pyrometers (working range 600-1800 C) with on the operator panel display.
Solidification ZoneArea which allows the withdrawal of the cast ingot management; self-regulating system in relation to the following parameters:ambient temperaturecooling water flowcooling water temperature
The system allows to ensure the highest quality of the surfaces of the finished ingot.
Cooling Zonecooling -Double protected and closed.Room -Length studied to better control the cooling curve (the brackets with the ingots must exit at a temperature of 30-40 C)
Unloading zone-tape of ejection of the ingot from the cooling chamber-Piano scroll for the storage of melted ingots.
Dimensions of Ingots:Lingotto 100 oz AgLingotto from 1000 g Au, AgLingotto 500 g Au, AgLingotto 250 g Au, AgLingotto 100 g Au, AgLingotto 50 g Au, AgLingotto 1 Oz AgLingotto 10 tolas Au

• Italimpianti produces a wide range of gas atomizers specially designed for the production of metal powders, available in small size to be used in the laboratory until you get to large installations for a real industrial production.
• The special geometry of the nozzle allows a constant production of metal powder with a spherical form of high quality, with controllable size from 10 to 100 microns.
• All our melting furnaces are equipped with special induction coils, powered by generators completely designed and manufactured inside our company, with capacities from 5 to 20 kW.
• The fusion process can take place in air or in a controlled atmosphere, as well as under vacuum or at normal atmospheric pressure, thus allowing a wide range of atomizzabili metals, including those low melting or easily oxidizable.
• The chemical composition and the homogeneity of the alloys are perfectly guaranteed through the use of low-medium-frequency generators, while the use of inert gas inside the upper chamber limits the oxygen content.
• These systems are designed to ensure a quick replacement of the crucible, to avoid "cross-contamination", they are easy to clean and easy to use.

TECHNICAL CHARACTERISTICS:
Power consumption: from 5 kW to 20 kW
Production Capacity: from 1 to 10 Kg per cycle
Metals that can be treated: Steel, Precious Metals, Copper, Zinc, Aluminum and other base metals, including alloys .

Other benefits include:

• the ability to simultaneously carry out the vulcanization of more models.
• the low-pressure rubber preheating to not deform the model
• the possibility of establishing the thrust in Kg on the models surface
• the indication of the exact vulcanization time in order to have a repeatability of the degree of hardness of the tires
• automatic stop of the heating with beeper

Built in self-extinguishing PPL, it consists of:

• iron casing protected with epoxy paint
• antistillicidio a tray in which are housed the tanks and to which is welded to the intake manifold, the aspirator and the lids of the two tanks containing acids.

The heated tank is equipped with a fire safety device and grounding of the solutions.

The refining system to "Buratto" with aqua regia is a new type of technology compared to traditional gold refining systems of the static type "".

It is mainly a totally different working method. The static system is still a craft system while with the "Buratto" you adopt a refining process much more industrial.

Another big advantage is that the system can work in the night without requiring the supervision of an operator.

It is a 'multi-purpose facility since it allows you to refine the gold chippings as well as the casting scrap and certain types of precious ashes.

The plant is mainly composed of:

• Nr. 1 Hood in PPL with intake manifolds, to be connected to our tower suction and neutralizing fumes, type TLF. The above is constructed so as to collect any leaks of acids.
• A polypropylene cylinder having a 'inclination of about 25 , and this is constantly rotated by a geared motor with the possibility of also adjust the speed of rotation by means of a potentiometer.
• Nr. 2 Vessels graduated in liters per HCl and HNO ₃ for the transfer of acids in the reactors by vacuum.
• Nr. 1 Spa in PPL with panels, which accommodate the two containers of HCL and HNO3
• Nr. 1 System wheeled filtration and transfer solutions by means of membrane pump powered by compressed air.
• Nr. 1 unit for gold cementation
• Nr. 1 Control panel

The described plant can undergo customizations on the customer's request, photos posted are just one example of the many possible system solutions.
Based on the needs of the customer it is possible to create tailor-made systems, with suitable characteristics to the machining process required.

Principle of operation

The refining process can be summarized in several operations:

• Analysis of the alloy to be refined title
• Production of grit or fine gold foils
• Refining by aqua regia
• Separation and storage of silver chloride (AgCl)
• gold precipitation
• Recovery and filtering of the precipitated gold powder
• Analysis of the security of this gold
• Gold Fusion in its final form

Key benefits:

• Compact system
• Easy to transport and assemble
• Low purchase costs
• No harmful smoke released
• No loss of gold in the process
• Automatic loading of acids

Refining by aqua regia

The minimum recommended title for the gold alloys to be refined must be at least 600/1000.
Lower Titles significantly reduce productivity by increasing the processing time.
The percentage of silver present in the alloy should not exceed 10-12%. Higher values can reduce the productivity of the process as well as adding the times.

The gold will be melted and reduced to fine grit (through a melting furnace and a container for the production of grits) or small plates. These latter make it possible to maximize the effect of dissociation due to their high external surface when they are immersed in aqua regia solution.
The grit, due to a lower outer surface and more irregular shape, it needs a longer time for its complete dissociation, sometimes leaving residues in the reactor
is, however, easier to get gold in the form of grit.

The plant consists of:

• Bath PPL with panels, which accommodate the two containers for HCL and HNO3.
• Extractor in PPL with the intake manifold, to be connected to our tower suction and fumes neutralization, type TLF. The above is constructed so as to collect any leaks of acids.
• An electric heater with power regulator
• Reactor with condenser, pyrex glass.
• Transfer HCl and HNO ₃ as containers sized containers by means of vacuum.
• Polyethylene container, with lid and suction for AgCl decantation.
• Flask pyrex glass for the gold cementation, porcelain Buchner funnel and its lid for the transfer and filtration of solutions by means of vacuum.
• Antacid diaphragm pump, powered by compressed air, for the transfer of solutions.
• polyethylene containers for the containment of the mother liquors.
• Metering pumps for the transfer of HCL and HNO3 in the reactors.
• Pyrex glass capacitors.

The described plant can undergo customizations on the customer's request, photos posted are just one example of the many possible system solutions.
Based on the needs of the customer it is possible to create tailor-made systems, with suitable characteristics to the machining process required.

The implant serves to refine, by aqua regia, platinifere alloys. The maximum quantity affinabile with this plant is 1-2-5 kg / cycle. The cycle duration is 3 days 8 hours and the title obtained is 999.5 / 1000.

THE PLANT AND 'CONSISTS:

hood in PPL constructed so as to collect any leaks of acids, and is accompanied by:

• n 1 in Pyrex glass reactor with a capacity of 20 or 50 liters complete with electric heater with drive power and a Pyrex glass condenser amply dimensioned for the condensation of acid vapors
• n 2 concentrators Pyrex glass of 20 or 50 liters capacity, with relative electric heaters with power variators, condensate separators and condensers Pyrex glass.
• n 1 wheeled filter for the filtration and transfer solutions by means of membrane pump powered by compressed air,
• In allocation of each plant they are included two polyethylene wheeled containers for the storage of the mother liquors, as well as the electrical control panel

Polyethylene container 50 liter complete with lid and suction for the dell'AgCl decantation.

The plants are equipped with two containers respectively for HCL and HNO ₃ which are staying in a countertub each of PPL as required by European regulations. From the two containers, the acids to be introduced into the reactors, by means of the vacuum, are sent in two glass containers sized and from these by gravity to the reactors

filter unit equipped with:

• n 2 in Cementatori easily washable Pyrex glass, equipped with exhaust valves, with two covers (one of which with a Buchner funnel of porcelain and its lid to transfer and filter the solution through Teflon vacuum pump, and the other is equipped with suction the fumes which develop during the operations for cementing
• n 1 10-liter Flask for vacuum filtration of the residual sludge containing traces auriferous and platinifere.
• n 1 Buckner polyethylene outer diameter 265 mm

All handling of the acids and of the solutions is carried out by means of vacuum.

E 'can add to this plant equipment for refining of alloys based on rhodium.
This total consists of:
glassware with hood refining alloy
Accessories

The rhodium is recovered in the form of powder.

The described plant can undergo customizations on the customer's request, photos posted are just one example of the many possible system solutions.
Based on the needs of the customer it is possible to create tailor-made systems, with suitable characteristics to the machining process required.

The plant is all under the hood and is made of self-extinguishing Ppl

The tanks containing electrolyte, are equipped with:

• anodic bars on each of which can be hung two anodes, with its antacid bag.
• cathodic bars, relative cathodes, made of titanium

The temperature and the electrolyte level are adjusted respectively by thermostats and minimum level alarms. The cell is equipped with a magnetic entrainment pump for handling the electrolyte.
The plant is equipped with antacid electrical panel in which there are all the commands related to the operation of the plant itself.

The system comes complete with:

• Capacitor in PPL
• Shopping for washing gold sponges

Current rectifier with electronic stabilization of the voltage.

Upon request we provide:

• electrolysis tanks even without automatic drain
• Hydroextractors centrifughiper washing and drying of the crystals pure silver
• Automatic plants for the production and drying (200 kg / hour) of silver dots as well as more simple containers for the production of pure silver

We also provide molds for the production of anodes and all the accessories required for this type of processing.

The described plant can undergo customizations on the customer's request, photos posted are just one example of the many possible system solutions.
Based on the needs of the customer it is possible to create tailor-made systems, with suitable characteristics to the machining process required.

The sifter is accompanied by a Pyrex glass condenser that allows a good recovery of acids and an optimal neutralization of the fumes.

This system is equipped with systems for process control that allow its operation even without the presence of the operator.

Technical specifications:

Electric Power: 13 KVA
Request Distilled Water

The plant is used for iron dissolving in the empty items of jewelery by means of an HCl solution.

The solution is heated by introduction of steam generator from special plant.

E 'equipped with:
bath containing three removable rotating baskets
tub for controlling the total of heated iron soul dissolution by quartz resistance
rinsing tank in water
suction hood to be connected to Vs. fume scrubber
condenser for the condensation of the vapors and the reduction of acid consumption.

The plant is provided with a level control for the tub emptying, which interrupts the flow of water to the condenser if the level of the tank exceeds the maximum allowed.
The system also integrates a tool for thermoregulation of the hydrochloric acid solution and the quantity of adjustment 'of steam required to maintain the temperature.

The plant and 'complete with diaphragm pump for the loading and unloading of the acid solution

The ovens are particularly suitable for:
welding of chains
welding of metal parts
annealing of tubes and plates
enamelling
The type ovens FN70 / A-A1, FN100 / A-A1, FN140 / AB have two heating zones. The electrical heating elements are constructed with a thread resistant to temperatures exceeding 1200 C. The muffle is constructed in refractory steel. The cooling chamber, patented, is made of stainless steel so as to prevent the dripping of condensate on the materials to be welded or anneal. The cooling is carried out it in closed loop by a group consisting of: a stainless steel tank containing
decalcified water, a recirculation pump, and a water-water heat exchanger to be connected to a water system of plain water. This assembly is mounted on all belt furnaces with the exception of models FN50 / A-A1-A2. The ovens adopt static power modules in place of traditional contactors. The movement of the tape is controlled by a microprocessor in order to ensure the stability of the motorcycle. The ovens are equipped with a time switch for switching on and off. The motion of the belt start-up and the opening of cooling water takes place automatically when the oven temperature exceeds 350 C. The ribbon movement off and the cooling water closure happen automatically when the oven temperature drops below 350 C. The protective gas used for the two protective burners are: propane, methane or butane. As regards the feeding of the reducing gas (H2 + N2) can be used both in cylinders or generated by dissociation of ammonia.

The ovens are used to prevent the surface oxidation of the pieces during the annealing operation and for the deoxidation of the finished product. In addition to performing a heat treatment on the pieces, using protective gas generated in part, the pieces come deoxidized and brilliant. They are also equipped with a stainless steel tank containing the water for rapid cooling of the pieces;the immersion of said pieces is carried out by means of a manual or motorized lifter, also made of stainless steel. The oven has a patented cooling chamber, built entirely in stainless steel, which avoids the fall of condensate above the pieces to anneal or deoxidize. An electronic device starts the counting of deoxidation times only introduced when the metal arrives at the set temperature. The muffle is AISI310S of thickness 6 mm and 4 mm steel. In addition, it is accompanied by the loading door and relative gas burner with safety device.

The FD / CV furnace is a thermal treatment center for finishing all items of any alloy of gold. It comprises three heating chambers a cooling chamber. It offers the advantage of improving color uniformity and to obtain a higher gloss of the pieces. The oven is also equipped with a stainless steel tank containing the water for rapid cooling of the pieces the immersion of said pieces is carried out by means of a motorized lift. The oven has a patented cooling chamber, built entirely in stainless steel, which avoids the fall of condensate above the pieces to anneal or deoxidize. An electronic device starts the counting of deoxidation times only introduced when the metal arrives at the set temperature. The muffle is AISI310S of thickness 6 mm and 4 mm steel. In addition, it is accompanied by the loading door and relative
gas burner with safety device and two dampers for the separation of the two heated zones. The oven was constructed to reduce by 50% the time of annealing and deoxidation. Every 20 minutes, this oven can treat 5 kg of product.