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Our product range contains a wide range of Mini Pulveriser, Mini Pulverizer and Impact Pulverizer
- Effective and Continuous Grinding- Suitable for Wet-Pulpy and Dry Grinding- Compact Size- Dust Free operation. No wastage of product and no pollution hazards- The Mini Pulveriser grinds almost all Spices, green chilies, fresh ginger, garlic, salt, sugar, coffee, fresh fruits, fruit pulp, vegetables, tobacco, herbs, beetle nuts, herbs, roots, leaves, bark of trees, oil cake, cattle and poultry feeds, icing sugar, custard powder, instant food, food colours and allied food product.
Standard Accessories: Electric Motor, Starter, ‘V’ belt fittings and a set of spares
Filter Screens: A set of perforated round hole screens are supplied with the machine in sizes: 1/64", 1/32", 1/16", 1/8", 3/8". These sizes will cover fine grinding of sugar, medium grinding of chilly and also coarse grinding of wet-Pulpy material and granular grinding
| Operation: The flow of material from the Feeding Hopper is regulated by means of a Vertical Adjustable Slide to suit the load indicated by the ammeter. Rotor with four beaters runs in anti-clockwise direction. The swinging beaters pass just beneath the Ratchet Teeth Liner fitted inside the top half of the grinding chamber, leaving a gap of 1/16" between the liner teeth and the tips of the rotating beaters. This cuts the material caught between the liner teeth like a sword with a scissors action at a high speed of 4500 to 6000 RPM. After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the grinding chamber forces the powder to pass through the screen fitted at the bottom discharge end of the grinding chamber, into a cotton bag attached to the delivery trough below. The dust is collected through the attached balloon fitted on the discharge end. The top closed end of the balloon may be suspended from the roof or a wall of the building. Every half an hour the balloon should be tapped to knock down the dust clogging the pores of the balloon, thus releasing the pressure built-up. The dust falls in the bag below, and thus a dust free operation without wastage of product can be achieved. (When Grinding Wet-Pulpy materials, the balloon should not be used) |
| Servicing Guidelines: Lifting up the handle opens the cover of the grinding chamber. The grinding parts can be cleaned with a brush within a couple of minutes and the machine is ready for the next batch of grinding. If required, the grinding chamber can also be washed with water. Remove the cotton bag and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it.The beaters, when worn out, can be removed and reversed by unscrewing the two allen-screws holding the outside rotor plate. When both the edges are worn out, they can be sharpened on an emery stone and reused as new. When completely worn out, the tips can be re-welded in Manganese Steel, Ground to Size for equal weight and refitted. |
| Model: | DPM-6 | DPM-7 | DPM-8 | DPM-12 |
| Capacity (Kg. / Hr.): | 8 - 12 | 15 - 20 | 20 - 25 | 55 - 60 |
| Motor (HP): | 2.0 | 3.0 | 5.0 | 10.0 |
| Grinding Speed (RPM): | 6000 | 6000 | 6000 | 4500 |
| Net / Gross Weight (kg.): | 150 / 250 | 175 / 275 | 250 / 400 | 300 / 550 |
| Dimensions (m): | 1.0 x 0.4 x 0.9 | 1.0 x 0.5 x 0.9 | 1.2 x 0.6 x 1.2 | 1.4 x 0.7 x 1.5 |
| Shipping Volume (m3): | 0.36 | 0.45 | 0.86 | 1.47 |
- Effective and Continuous Grinding- Suitable for Wet-Pulpy and Dry Grinding - Compact Size- Dust Free operation. No wastage of product and no pollution hazards- The Mini Pulveriser grinds almost all Spices, green chilies, fresh ginger, garlic, salt, sugar, coffee, fresh fruits, fruit pulp, vegetables, tobacco, herbs, beetle nuts, herbs, roots, leaves, bark of trees, oil cake, cattle and poultry feeds, icing sugar, custard powder, instant food, food colours and allied food products.
Filter Screens: A set of perforated round hole screens are supplied with the machine in sizes: 1/64", 1/32", 1/16", 1/8", 3/8". These sizes will cover fine grinding of sugar, medium grinding of chilies and also coarse grinding of wet-Pulpy material and granular grinding
| Operation: The flow of material from the Feeding Hopper is regulated by means of a Vertical Adjustable Slide to suit the load indicated by the ammeter. Rotor with four beaters runs in anti-clockwise direction. The swinging beaters pass just beneath the Ratchet Teeth Liner fitted inside the top half of the grinding chamber, leaving a gap of 1/16" between the liner teeth and the tips of the rotating beaters. This cuts the material caught between the liner teeth like a sword with a scissors action at a high speed of 4500 to 6000 RPM. After the required size reduction, the material will pass through the screen fitted inside the lower discharge end of the grinding chamber. No sieving is required, as the appropriate size screen fitted will not allow coarser material to pass through. The air generated in the grinding chamber forces the powder to pass through the screen fitted at the bottom discharge end of the grinding chamber, into a cotton bag attached to the delivery trough below. The dust is collected through the attached balloon fitted on the discharge end. The top closed end of the balloon may be suspended from the roof or a wall of the building. Every half an hour the balloon should be tapped to knock down the dust clogging the pores of the balloon, thus releasing the pressure built-up. The dust falls in the bag below, and thus a dust free operation without wastage of product can be achieved. (When Grinding Wet-Pulpy materials, the balloon should not be used) |
| Servicing Guidelines: Lifting up the handle opens the cover of the grinding chamber. The grinding parts can be cleaned with a brush within a couple of minutes and the machine is ready for the next batch of grinding. If required, the grinding chamber can also be washed with water. Remove the cotton bag and the screen, close the cover tightly and start the grinder. Now pour a bucket or two of water into the hopper. The grinding parts will be flushed with the water and cleaned. Continue running the machine for a few more minutes as the draft of the fresh air sucked into the grinder will dry it.The beaters, when worn out, can be removed and reversed by unscrewing the two allen-screws holding the outside rotor plate. When both the edges are worn out, they can be sharpened on an emery stone and reused as new. When completely worn out, the tips can be re-welded in Manganese Steel, Ground to Size for equal weight and refitted. |
| Model | DPM-6 | DPM-7 | DPM-8 | DPM-12 |
| Capacity (Kg. / Hr.) | 8 - 12 | 15 - 20 | 20 - 25 | 55 - 60 |
| Motor (HP) | 2.0 | 3.0 | 5.0 | 10.0 |
| Grinding Speed (RPM) | 6000 | 6000 | 6000 | 4500 |
| Net / Gross Weight (kg.) | 150 / 250 | 175 / 275 | 250 / 400 | 300 / 550 |
| Dimensions (m) | 1.0 x 0.4 x 0.9 | 1.0 x 0.5 x 0.9 | 1.2 x 0.6 x 1.2 | 1.4 x 0.7 x 1.5 |
| Shipping Volume (m3) | 0.36 | 0.45 | 0.86 | 1.47 |
Features:- Suitable for medium fine and fine size reduction of Minerals, Ochre, Clay, food stuff, crude drugs, pharmaceutical products, brass, zinc, dross separation, a wide range of chemicals, pulses, dyes, pigments, tobacco, coconut shells, saw dust, charcoal, etc.- Grinds anything and everything this is not wet or sticky- Depending on the material and setting, the fineness of the finished product achieved between 60 mesh to 300 mesh- Unlike an ordinary Hammer Mill, the Impact Pulveriser does not have screens, which may break, wear out or clog in the crushing chamber- Our Impact Pulveriser combine grinding, classifying and conveying in one single unit.
Principles of Operation:The Impact Pulveriser consists of an encased Rotor carrying swing hammers, whizzer classifier for fineness regulation and pressure gradient creator mounted on a solid shaft. Raw material to be pulverised enters the crushing chamber through the hopper and the automatic rotary feeder. The impact of the hammers on the feed material against the liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the oversize particles are rejected by the classifier and returned to the crushing chamber for further grinding. The classified material is then conveyed into the Cyclone for collection and bagging. A dust collector is provided in the system for ensuring dustless operation and for no loss of ground powder.
Brief Specification:Type: Air Swept Impact Mill with Whizzer Classifier operation in closed circuit Body:Solid Cast Iron, machined and aligned on a strong cast iron base with top covers bolted.Feeder: Automatic Rotary Feeder, gear driven from the main shaft with feed control mechanismCrushing Chamber: Lined with renewable solid cast iron breaker platesRotor: Machined mild steel thick plates mounted on main shaftShaft: Solid Alloy SteelClassifier: Mild Steel Whizzer Classifier with adjustable spider to control fineness of ground powder up to 300 mesh depending on the type of material being pulverisedBearings: Double row self-aligning ball bearings in cast iron housing with suitable grease cups for lubricationHammers: Forged alloy steel, hard faced, with manganese steel electrodes and balanced.Blower: Paddle type with replaceable bladesCyclone: Mild Steel sheet fabricatedDust Collector: Top and Bottom halves of Mild Steel Sheet, to be interconnected by dust bagsPiping: All interconnecting Mild Steel piping supplied with loose flanges to facilitate easy erection
| Model | IP-15 | IP-20 | IP-25 | IP-32 | IP-42 |
| Size | 15" | 20" | 25" | 32" | 42" |
| Motor (HP) | 7.5 to 15 | 20 | 25 to 40 | 50 to 60 | 100 |
| ‘V’ Pulley Diameter | 4" | 5" | 8" | 9" | 9" |
| No. of Grooves and Section on ‘V’ Pulley | 3 x ‘A’ section | 5 x ‘B’ section | 5 x ‘C’ section | 7 x ‘C’ section | 7 x ‘C’ section |
| Speed (RPM) | 3000 | 2200 | 2000 | 1800 | 1600 |
| Space Required | 8’ x 7’ x 12’ | 10’ x 9’ x 14’ | 12’ x 9’ x 14’ | 19’ x 10’ x 18’ | 20’ x 20’ x 25’ |
| Net / Gross Weight (kgs.) | 880 / 1250 | 1800 / 2300 | 7500 / 9300 | ||
| Shipping Volume (m3) | 5.0 | 9.5 | 45.0 |
Maneklal And Sons (Exports) (Maneklal and Sons (Exports))
67 Bajaj Bhavan, Nariman Point, Mumbai - 400021, Maharashtra
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