Ahmedabad, Gujarat, India
Our Products
Application & Process :
Prism has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.
Preparation Vessels & Tank :
Variable Speed Agitation :
Fully automatic Liquid Syrup Manufacturing Plant consisting of :
Turn Key Process Line :
Automation available, appropriate for the intended process function, including CIP and SIP :
Prism has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.
PREPARATION VESSELS & TANK:
VARIABLE SPEED AGITATION:
Fully automatic Liquid Syrup Manufacturing Plant consisting of
TURN KEY PROCESS LINE:
Automation available, appropriate for the intended process function, including CIP and SIP
Application & Process :
Automatic Volumetric Liquid Bottle Filling Machineworks on volumetric principle with syringe & piston & nozzle. It is used to fill liquid in bottle in pharmacy, food, dairy, agro chemicals and Beverages industries.
The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Drives unit with syringe & piston, Reciprocating Nozzle with self-centering devices & No container No filling system arrangement is standard features of the machine. The main drive of the machine and conveyor drive consist of gear motor with synchronized variable drive.
Containers moving on S.S.304 Slat conveyor from turn table or washing machine, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. Liquid suck by syringe & piston assembly and fill in bottle through nozzle. Filling doze can be adjustable by eccentric drive block. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling.
Salient Features :
Optional Features :
Technical Specification :
| Model | PLF-100 | PLF-150 | PLF-200 | |
| Output/Hour | 2400 to 6000* | 3600 to 9000* | 5000 to 12000* | |
| Direction of Movement | Left to Right | |||
| No. of Head/Syringe | 4 Nos. | 6 Nos. | 8 Nos. | |
| Fill Size** | 5 ml to 1000 ml | |||
|
Power** Consumption |
Main Machine | 1 HP / 415 Volts / 50 Hz. | 1.5 HP / 415 Volts / 50Hz. | |
| Conveyor | 0.5 HP / 415 Volts / 50Hz. | |||
| Height of Conveyor | 800 mm to 850 mm adjustable | |||
Precise Perfect Finish Tablet Press Tooling
Application & Process :
Prism'sPunches and diesare manufactured in-house with state of art machines. The raw material used in the production of tablets is compressed by a pressure of several tons on a small area of a few square millimeters, to produce a visually perfect tablet. There fore theTablet press toolingis required harder and smoother and good finish surface. Prism has developed an advance technological system especially for manufacturing of precise, perfect and finished tablet tools.
Salient Features :
Optional Features :
Application & Process :
The conveyor belt brings the container or products from the labeling/blister/strip machine, These bottles/products operators in turn pick up the bottles/products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place.
The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable height bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box. Conveyer belt speed can be very as per requirements by variable frequency drive. The belt is drives through gear motor with two roller assembly.
Salient Features :
Optional Features :
Technical Specification :
| Model | PPCB | |
| Direction of Movement | Left to right | |
| Speed |
7.5 Mtr. / Min upto 12 Feet Long 12 Mtr. / Min from 13 feet to 24 Feet Long. |
|
| Power Characteristics** |
0.25 HP/220 V/50 Hz up to 12 feet long 0.5 HP/220 V/50 Hz from 13 feet to 24 feet long. |
|
| Height of Conveyor** | 860 mm to 910 mm | |
| Belt width** | 12" as per requirement. | |
| Belt Detail** | PVC, endless 2 ply sandwich, 2 mm thickness. | |
| Machine Dimensions** | 9" width belt | As per requirements (L) x 830 mm (W) x 910 mm (H) |
| 12" width belt | As per requirements (L) x 900 mm (W) x 910 mm (H) | |
Application & Process :
AutomaticMonoblock type Rotary Liquid Bottle Filling & Sealing Machineworks on volumetric principle with rotary head with syringe, piston & nozzle. It is used to fill liquid in bottle in pharmaceuticals, food, dairy, agro chemicals and Beverages industries.
Automatic Rotary Piston Filling Cum Sealing Machine is versatile, self-supported on stainless steel structures. The machine is precision built with rotary head with drives for filling and sealing. Machine basic works on volumetric principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Main drive of the machine, conveyor drive & cap-feeding bowl consist of motor with synchronized variable Drive and No container No filling & No Sealing system arrangement.
Containers are feeds from washing machine or unscrumbler and moves on SS Slat conveyor, feeds below the filling nozzles through feed worm & in-let star wheel. Filling station is consisting of volumetric filling head and a central rotating liquid reservoir tank. This reservoir tank is filling with liquid continuously by external source. In-feed liquid controlled automatically by sensing the liquid level in the reservoir tank with the help of floating level switch to actuate pneumatically operated solenoid valve. Fill volume adjustment can be done by a screw, which changes the volume of all the syringes simultaneously. Fine adjustment of individual syringe is to be possible with the help of mechanism provided on top of the individual syringe.
After filling star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing and move container further process for inspection, labeling or packing.
Salient Features :
Technical Specification :
| Model | PRPM-6/6 | PRPM-8/8 | PRPM-12/8 | PRPM-16/8 | |
| Output/Hour | 2500 to 7500 | 4000 to 10000 | 6500 to 12000 | 7000 to 14500 | |
| No of Filling Heads/Syringe | 6 | 8 | 12 | 16 | |
| No of Sealing Heads | 6 | 8 | 8 | 8 | |
| Direction Of Movement | Left to Right | ||||
| Fill Size*** | 30 ml. to 200 ml. | ||||
|
Power** Consumption |
Main Machine | 3 HP / 415 Volts /50Hz. | 5 HP/ 415 Volts / 50Hz. | ||
| Orientation Bowl | 0.25 HP / 415 Volts / 50Hz. | 0.5 HP / 415 Volts / 50Hz | |||
| Conveyor | 800 mm to 850 adjustable | 0.75 HP / 415 Volts / 50Hz. | |||
| Height of Conveyor** | 800 mm to 850 adjustable | ||||
Easy dusts free unloading of FDB Bowl with inline size reduction technic
Application & Process :
The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unloadfluid bed dryerbowl material in to Cone mill ORMulti millOR Oscillating granulator in a dust free way for down sizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping.
The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.
Salient Features :
Application & Process :
Automatic monoblock type dry syrup powder filling & sealing Machine is works on vacuum principle with rotary star wheel & piston assembly & Rotary funnel head. It is used to fills dry syrup powder in bottle in pharmaceuticals, foods, and dairy and agro chemicals industries.
Automatic monoblock rotary dry syrup filling cum sealing machine is versatile, self-supported on stainless steel structures. The machine is precision built with conveyor, rotary star wheel with funnel head with Powder filing head & piston for filling and rotary capping head. Machine basic works on vacuum principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Main drive of the machine, conveyor drive, rotary star wheel, Powder filling head, cap-feeding bowl, cap sealing head & drive gear motors with synchronized variable Drive and No container No filling & No cap No Sealing system arrangement.
Containers are feeds from air jet cleaning machine or unscrambler and moves on SS Slat conveyor at desire speed, feeds below the funnels through feed worm & in-let star wheel with 16 station funnels. The powder filling head is mounted from centre pipe, which gives flexibility to adjust position of wheel and to be sets weight by adjust piston working. Powder is fill in hopper and agitator in hopper is fills powder in rotary filling head with consistency and uniformly. Powder wheel is consist of piston in each feeding head and vacuum plate at behind of powder wheel, which is fitted with zero clearance so, powder is fill in head by suction of vacuum and fill weight can be adjustable by piston working. After that powder head is indexing further and there is closed powder scrapper to scraps excess powder. The vacuum is remaining in head till filled head reaches in vertical position to drop powder in funnel by help of compressed air, sterilized low pressure air or nitrogen gas sequentially flushes so powder comes out from port of powder wheel and fill in to funnel. Funnels are mounted on rotary plate with aligned to bottles mouth and moves on star wheel assembly with up and down plate form to tight fit connect with funnel for filling.
After filling star wheel bringing the bottles below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing and move container further process for inspection, labeling or packing.
Salient Features :
Technical Specification :
| Model | PMPFS-100 | |
| Direction | Left to Right | |
| Output capacity | Up to 100 Bottles/ Min for 15 to 20 grams filling and it is depends on properties powder & operating atmosphere only. | |
| Filling Capacity | 05 grams to 50 grams. Single Dose (With the help of change parts) Fill range depending upon bottle opening and bulk density of powder. | |
| Accuracy | ± 2% depending upon consistency and the uniformity of bulk density of Powder under controlled level of humidity | |
| Height of Conveyor | Adjustable from 900 to 950 in mm | |
| Electrical Motor | Main Machine | 3 HP /2.25 Kw. |
| Orientation Bowl | 0.25 HP / 0.18 kw | |
| Conveyor | 0.75 HP / 0.56kw | |
| Auger screw motor | 0.25 HP / 0.18kw | |
| Vacuum Pump | 1 HP / 0.75kw | |
| Dust Collector | 1.5 HP /1.18kw | |
| Electric Power Consumption | 5.12 kw / 3 Phase - Voltage & frequency as per customer site. | |
| Dimensions | 2550 MM (L) x 1225 MM (W) x 2200 MM (H). | |
| Net weight- Approx | 1750 Kg. | |
Description & Operation :
Theleak test machineis used for checking of leakage and to be check of capacity of joint of filled IV fluid plastic bottles. This is inline checking system with visual inspection and sticker labeling machine and packing conveyor belt.
An IV Plastic bottle Leak Check machine is equipment consisting of special stainless steel conveyer belt with hook system, Rotary Bottle forwarding assembly, Hylum wheel with rubber belt and spring loaded pressure assembly and drive unit. The Leak check machine has stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts.
The central S.S. conveyor belt brings the filled IV fluid plastic bottle from manually loaded in hopper and further transfer by special conveyor belt one by one to rotary wheel. These bottles are automatically one by one transfer to rotary forwarding wheel & further on the Hylum wheel for pressurized checking. The pressure on the bottle is to be set as per requirement these system work on spring loaded. Due the pressure on the IV Plastic bottle the leak bottle will more leaked with pressurized flow of material so it is easily visualized inspect and it will be manually rejected and ok bottles are conveyor to further process for sticker labeling. Also if any joint of plastic bottles are weak then it will be leak due to pressure and rejected.
Salient Features :
CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.
Trolley mounted CIP system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water with pressurized pump, which are connected with spraying ball with supply pipe on the machine. The complete CIP/WIP system is operated by PLC controls system with touch screen HMI. PLC controls system is working as per set time for washing cycle of the inlet & outlet as per requirements.
Trolley mounted complete CIP/WIP system is consist of High pressure pump, Inlet Connection pneumatic valve , Outlet connection with pneumatic Valve, Pneumatic control panel, Eelctric controls panel with PLC & HMI Touch screen.
CIP/WIP system can be supply with liquid detergent tank, Hot water generator etc. as per customer requirements.
Application & Process :
Automatic Measuring/Dosing Cup Placement & Pressing Sealing Machine is used to placement of dosing cup on bottle in pharmaceuticals, food, dairy, agro chemicals and Beverages industries.
The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of, Automatic conveyer belt, Measuring Cup feeding unit & Pressing unit. Sealed bottles are automatic move toward pressing head on slat belt and during moving picks, measuring cup from feeding unit. Then presser roller assembly is press measuring cup on bottles and after bottles are moves bottle for further process on conveyer.
Salient Features :
Technical Specification :
| Model | PMCPP-150 | |
| Output/Hour* | 3600 to 9000 Bottles. | |
| Direction of Movement | Left to Right | |
| Power** Consumption | Main Motor | 0.75 HP / 220 Volts / 50Hz |
| Cap Feeding Bowl | 300 Watt Magnetic Coil | |
| Height of Conveyor** | 800 mm to 850 mm adjustable. | |
Application & Process :
Tube Filling Machine is an used for fills of ointment, cream, tooth paste, gel and semi solid materials in aluminum or in plastic tube and sealing of the tube. Application of the machine is in pharmaceuticals, cosmetics, foods, adhesive, paint, chemicals and others industries.
Tube filling and sealing machine is designed with filling and sealing process to be completely untouched and single machine process. The unit comes in various batch capabilities to handle a large range of tube sizes and shape by change of parts. Tube filling machine is equipped with high accuracy filling systems, provides clean and accurate filling at optimum speed providing high quality and product.
Automatic tube filling machines have automatic tube in feed in holding cups and then fills, seals and ejected to discharge hopper. Filling volume can be easily adjustable as per desire weight and there are sealing option for aluminum tube by folding & crimping device and PVC tube seal by thermo heat sealing device. After sealing of tube then coding can be do on sealing area by coding device. Before filling tubes are to be clean by compressed air for removes of dust.
Salient Features :
Uniform Kneading & Mixing Process
Application & Process :
The Sigma Mixer is used for mixing and kneading for mixing, kneading of highly viscous mass, sticky and dough like products, Mixing of pastes, rubber, and heavy plastic masses, applications in Food, Rubber, Pharmaceutical, Chemical and agro industries, Dry powder to wet phase mixing. This mixer is most suitable for highly viscous material and dough like masses.
The sigma kneader is a double arm mixer, the two "Z" blade rotate towards each others at same or different speed inside a W- shaped product container. The twin screw basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. Selection of appropriate blade shape and speeds result in excellent mixing
Salient Features :
Optional Features :
Safety Features :
Technical Specification :
| MODEL | Total Capacity | Working Capacity | Motor Rating | Container Dimension | Over all Dimension | |||||
| Liters | Liters | Standard-HP | Heavy -HP | Length-mm | Width-mm | Height-mm | Length-mm | Width-mm | Height-mm | |
| PSM-5 | 8 | 3- 5 | ||||||||
| PSM-50 | 75 | 35-50 | ||||||||
| PSM-100 | 150 | 70-100 | ||||||||
| PSM-150 | 225 | 110-150 | ||||||||
| PSM-200 | 300 | 150-200 | Please contact us for more details. | |||||||
| PSM-300 | 450 | 225-300 | ||||||||
| PSM-400 | 600 | 300-400 | ||||||||
| PSM-500 | 800 | 400-500 | ||||||||
| PSM-750 | 1100 | 500-750 | ||||||||
| PSM-1000 | 1400 | 700-1000 | ||||||||
High Precision Fluidize Pellets Coating & Drying Process Technology
Application & Process :
Prism Fluid Bed Processing involves Pellets and Granules coating and drying of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharmaceuticals Institutes.
The equipment is use application for following process.
Depending on the application required Prism fluid bed Equipment can be configured into designs as follows :
Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating :This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pellets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.
Salient Features :
Optional Features :
Safety Features :
| MODEL | PFBC - 30 | PFBC - 60 | PFBC - 120 | PFBC - 200 | PFBC- 300 | PFBC - 500 |
| Working Volume in Liter- Wurster | ||||||
| Batch Capacity in Kg | 25-30 | 50-60 | 100-120 | 180-200 | 270-300 | 460-500 |
| Drying Temp in ° C | 30-85 ° C | 30-85 ° C | 30-85 ° C | 30-85 ° C | 30-85 ° C | 30-85 ° C |
| Motor in HP | ||||||
| Air Flow m³/hr. | Please contact us for more details. | |||||
| Electric Heating Load in Kw | ||||||
| Steam Consumption in kg/hr | ||||||
Tablet De-dusting and De-Burring Process
Application & Process :
De-Dusteris pharmaceutical processing equipment that removes the fine surface dust from tablets through using vibratory effect. This machine can be linked directly to any type of high speed tablet press.
In spiral deduster there is vibrated spiral path perforated sieve. The tablets enter in centre of perforated sieve from directly Tablet Press then they are gently vibrated and the tablet to move forward, turning and rotating along the spiral path of perforated plate to outer peripheries.
In Elevating Dedusterthere is vibrated up hill type sieves. The tablets enter bottom inlet of perforated sieve from directly Tablet Press then they are gently vibrated and the tablet to move forward, up ward , turning and rotating along the spiral up hill path of perforated plate to outer at top of the sieve.
These remove the layer of surface dust and edges of tablet. The dust is collected by a dust extraction system through a hose pipe spigot connection and the tablet fall into the container.
Salient Features :
Technical Specification :
| MODEL | PDD - 250E | PDD - 350 |
| Output per hour | 1,74,000 Tab/Hour | 2,50,000 Tab/Hour |
| Tablet Path | Bottom to Top - Elevating | Spiral |
| Maximum Tablet Diameter | 20 mm | 20 mm |
| Minimum Tablet Diameter | 5 mm | 5 mm |
| Conveying Height Differential | 235 mm | No Conveying |
| Electric motor | 0.25 HP X 2 Nos. Motor = 0.5 with AC Drive | 0.25 HP / 0.19 kW |
High Accuracy Metal detector for Tableting
Application & Process :
The metal detector is designed for the detection and removal of minute pieces of ferrous, nonferrous and stainless steel contaminations in tablet. Such particles sometimes enter the product stream from deteriorating processing equipment components such as worm sieve wires or splintered dies. This metal detector removes metallic contaminants automatically and without production interruption from a stream of tablets or capsules. A metallic contaminant in the product change the high frequency field within the detector coil, which in turn activates a reject flap by pneumatic solenoids. The metallic contaminant is reliably rejected with very little loss of material due to the extremely fast and short activation of the reject flap. The metal detector chute can be quickly and easily dismantled for routine cleaning and product changeover. Conforms to the hygiene requirements of the pharmaceutical industry this system can be combined with all high performance Tablet Press with Deduster Unit. Flexible operating height, angle and frame with lockable castor to allow for easy integration to any production facility.
The Metal detector incorporates a simplified and refined design of automatic Balance Coil Principle, which eliminates all setting up controls and permits long consistent performance.
Salient Features :
Flying Dust Control System for Tablet Press
Application & Process :
TheDust Extractorunit is used for controlling dust in process of Tabletting and packing. The unit strongly recommends the use of dust control equipment with all Tablet press and De-duster.
Dust laden air enters the collector through an expansion chamber, where heavy dust particles are deposited by gravity. The fine dust passes upwards through single large orifice and is finally collected by filter. There is an effective snap action shaking mechanism for shaking filter and dust is deposited into drawer type tray. There is a large door for changing filter bag and cleaning of the machine.
Salient Features :
Technical Specifications :
| MODEL | PDE - 150 | PDE-300 | PDE-1000 |
| Suction Capacity | 150 cfm | 300 cfm | 1000 cfm |
| Filtration Area | 9 sq ft. | 12 sq ft. | 32 sq ft. |
| Dust Storage Capacity | 3/4 cu.feet | 3/4 cu/feet | 50 Liter |
| Electric Motor | 1 HP / 0.75 kW | 1.5 HP / 1.12 kW | 2 HP / 1.5kW |
Tablet Press tooling cleaning & Polishing
Application & Process :
For maximizing the life of table press tooling, this is only possible through efficient use and tacking care for good maintenance of tooling as well as tablet press. Prism offeredpunch polishing kitto table press tool clean and polishing. The proper & perfect use of tooling is minimized maintenance problem of tablet compression.
Prismpunch polishing kitis consist of motorized polishing machine with various type of polishing wheel, wire brush wheel, polishing media, fine emery paste and cleaning powder. For cleaning and polishing of critical areas of punches and dies, punch tip, embossing lettering and die bore with the help of number of components provided with tool polishing kit box. Also burrs on tips edges and dent marks on tips face can be remove by this polishing kit.
Salient Features :
Tablet press tooling Storage & Conveyings
Application & Process :
Thetablet presstools are required to proper care for storage and conveying to store room to tablet press.For this purpose prism developed suitable system for storage and conveying for particular for punch.Tool care is one of the major areas of concern when it comes to achieve perfect on tablet press. Damages of punches which can occur during handling and storage, these will be produced improper tablet quality as well as damage to machine. This will lead to heavy cost due to replacements of punches and repairing of the machine.
Prism punch storage cabinet and trolley is complete made from stainless steel 304 quality. The punch storage cabinet and trolley having specific space for each punch without touching each others. This can be manufacturer as per set quantity and tooling size of the punches.
Salient Features :
Ointment / Cream / Tooth Paste / Gel Manufacturing Plant
Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production ofOintment, Cream, Lotion, Gel, Tooth Paste& emulsions &homogenization.
Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of
Design Features :
Uniform Kneading, Mixing and Extruding Process
Application & Process :
Extruder is used to convert wetted powder / Dough material into uniform size extrudes / granules with addition of binders. Applications are mainly pharmaceuticals, chemicals, Agro Chemical, ceramics, herbals, polymers, catalysts, food, sugar industries etc.
Axial Press extruder has either single or twin screws, depending on the output required, which transfers the materials to the flat die. The thickness of the die can be provided as different thickness to deliver a range of compressive energies. The axial die perforation size range available from 0.7 to 5 mm with varying thickness up to 5 mm.
The screws transport the wetted powders/ dough to the straight sieve/die which can be provided with varying thicknesses as can the holes for extruding. The extrusion takes place at the face of the mesh. Our axial dies are available from 0.7 - 5 mm with varying thickness up to 5 mm.
Salient Features :
Optional Features :
Safety Features :
Technical Specification :
| Model | No. of Screw | Discharge | Capacity -kg/hour | Motor- HP | Extruder size mm |
| PSEXF-50 | Single | Front | |||
| PSEXF-75 | Single | Front | |||
| PDEXF-75 | Double | Front | |||
| PDEXF-100 | Double | Front | |||
| PDEXF-130 | Double | Front | Please contact us for more details. | ||
| PDEXF-180 | Double | Front | |||
| PDEXF-230 | Double | Front | |||
| PSEXS-50 | Double | Side | |||
| PDEXS-75 | Double | Side | |||
| PDEXS-100 | Double | Side | |||
| PDEXS-130 | Double | Side | |||
| PDEXS-180 | Double | Side | |||
| PDEXS-280 | Double | Side | |||
Uniform Kneading, Mixing and Extruding Processs
Application & Process :
Basket Extrudershave proven successful in many industries, including pharmaceutical, agricultural chemicals, and inorganic chemicals among others.
Basket Extruderprovides the lowest pressure method of wet extrusion combined with moderate sheer. To form granules from 0.5 to 5.0 mm in diameter ourbasket extrudersprovide a very versatile means of wet extrusion. They produce consistent extrudate from wetted powders at laboratory through multiple ton per hour extrusion capacities.
In the upper chamber of our basket extruders the counter rotating internal breaker bar system breaks larger clumps of wetted feed material to allow gravity to convey the wetted mass down into the bottom extrusion rotor arms which, in turn, densifies the material and extrudes it through the screen basket. Formed extrudates are discharged without damage by our proprietary discharge chute design.
Product extruded with basket extruders has a stable structure with a large surface area which provide the optimum pliable properties for spheronization.
Basket Extrudermodels are available with capacities from bench level scale to over 3, 000 Kg/hr.
Separate basket extruder designs for pharmaceutical and industrial applications are available. All extruder models are easily cleaned and have appropriate shaft seals protecting the feed material from contamination. All process wetted components are made available per FDA or industrial requirements. Metallurgies include: 316L, 316, 304, as well as more exotic metals
New Design Features :
Optional Features :
| Model | Output- Kg/hour | Sieve dia. mm | Motor-HP | Products Size |
| PBE-150 | 5 to 50 | |||
| PBE-250 | 25 to 200 | Please contact us for more details. | ||
| PBE-450 | 250 to 1000 | |||
| PBE-600 | 500 to 3000 | |||
Uniform Spheronize pellets Process
Application & Process :
This machine is particularly designed for pharmaceutical, food and chemical laboratory small batch tests. Spheronizer enables uniform coating and accurate free flow filling into capsules drug applications within the pharmaceutical industry require consistent smooth surface particles, with a narrow size distribution.
Spheronization helps to eliminate dust within the agro-chemical, pigment, and catalyst industries. This can reduce the risk due to toxic, environmental, and explosive hazards. It also improves processing consistency and productivity by using consistent free-flowing product and to reduce product settlement in transport of powder products prior to packaging.
Spherodizer (also known as spheroinizers) provide a spherical product that is a more attractive as well as higher performing final granular product form than unspheronized. The Spheroinizers are implemented to produce uniform spheres for a wide range of technical as well as marketing driven reasons. Spheroidization can be used to improve the following:
Narrow size distribution is controlled through the use of one of Prism's extruders such as Basket Extruder or Axial extruder to define the diameter of the feed material for the Spheronization Process.
Feed material to the Spherodizer falls onto the high speed rotating chequered plate within the walls of cylinder of Spheronize of pellets. This plate contains many small sharply edged pyramids which cut the feed granulates to length at approximately 1 to 1.5 times their diameter. Centrifugal and gravitational forces create a mechanically fluidized ring of these particles which are impacting not only the plate but also each other and the walls with great velocity. With these impacts, they are reformed into spheres with a slight surface densification. Fines which were generated during the process are worked back into the spheres themselves leaving a very low dusting process with spheres which tend not to dust because of their slightly harder exterior and lack of corners.
Variables for this Spheronization process include the formulation, the plate's pyramid sizes, the plate's rotational speed, and finally the time that the granules are allowed to stay inside the spheroinizers.
Batch processing is typical for the requirements of pharmaceutical applications while the larger industrial Spheronization applications often employ the higher capacity cascade Spheronization method where granules are continuously moving through 2 or moreSpherodizerbowls in a cascade layout to create the final spherical form required.
Pharmaceutical spheroinizers are available with capacities from 0.25 Kg per batch to 60 Kg per batch. Industrial cascade spheroinizers with capacities to 100 Kg per batch are available.
Salient Features :
Safety Features :
| Model | Output- Kg/hour | Motor-HP | Compressed Air- CFM | Disk Speed |
| PSPD-7/5 | 0.05 | |||
| PSPD-15 | 0.05 to 0.25 | Please contact us for more details. | ||
| PSPD-25 | 0.2 to 1 | |||
| PSPD-38 | 0.5 to 3 | |||
| PSPD-50 | 3 to 10 | |||
| PSPD-70 | 5 to 20 | |||
| PSPD-90 | 20 to 50 | |||
| PSPD- 100 | 40 to 80 | |||
| PSPD-120 | 30 to 100 | |||
Dispersing, Suspending, Emulsifying & Homogenizing Technik for Liquid and Paste
Application & Process :
At PRISM, We design and manufacture a wide range ofagitatorsfor liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries.Agitatorsare provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
Agitatorsare designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10, 000 liters.
Salient Features :
Easy dust free Loading and Unloading for Inline process
Application & Process :
The IPCBin loaderis used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG bowl, hopper of tablet press, Container of blender, Load tablet in to hopper of blister pack & Coating Machine and as well as used for online sifting and milling.
The IPCBin Loaderconsists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position, slew the column to swivel the bin over inlet of the next processing equipment, then it could be unload by opening of butterfly on the whatever next processing equipment.
Salient Features :
Technical Specification :
| Model | PBL-400 | PBL-600 | PBL -800 | PBL-1000 | PBL-1200 |
| Suit Bin Capacity -Liter | 250-400 | 400-600 | 600-800 | 800-1000 | 1000-1200 |
| Electric Power- Kw | |||||
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| Product Container Height | Please contact us for more details. | ||||
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Easy Moveable Loading, Unloading & Conveying process
Application & Process :
TheMoveable hoistis use for transfer the material dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowl, Load powder in to hopper of tablet press, Load tablet in to hopper of blister pack & Coating Machine and online sifting and milling as well as container one room to another room.
The Drum Lifter consists of a main frame made of machined alloy steels. This flat make a "C" type basic structure. It is perfect in geometry and accuracy in terms of inside sliding width. Inside there is a carriage which runs on the rollers. These rollers run on ball bearings and are having a locking rim which allows rollers to glide smoothly inside the main frame and in straight line only. The load which is carried by the carriage moves upward without any bending or tilting. Rollers are made up of alloy steel having ball bearings and special rubber oil seal. The Structure is completely cladded / Covered by S.S.304 Sheets completely covering the structure and argon welded to avoid any screws for the cladding.
This entire structure is supported at both the ends by moveable trolley mounting structure for easy mobility. Inside the main frame there is a hydraulic cylinder which lifts or lowers the pulley to which the carriage is connected. Hydraulic cylinder is actuated by double solenoid valve which can make it move upward and downward. One can raise lower or stop the load at desired position. Hydraulic cylinder is also having a flow control valve which controls the linear speed of the load. There is a limit switch at the lower and upper ends which determines the endpoints for the lift and that can be set by the user as per their requirements. On the front side there is rubber /nylon sandwiched belt which is PVC coated on both sides and it covers the front side completely as the carriage moves upward or downward side. Thus entire hoist is covered from all sides allowing no tablet dust to enter inside. The hoist will have power pack kept on the service floor and hydraulic tubes will come through the main housing internally.
Salient Features :
Storage and Dust free transfer Process
Application & Process :
Bin (IPC)is a container made from SS 316 sheets having cylindrical Body and taper bottom. A lid is provided on top. The lid is big so that complete washing the IPC is easy. The Bin is seated on a detachable stand or fixed leg made of SS 304 pipe stand, having forelegs and each leg is fitted with heavy duty castor wheel of special design with ball bearing and SS side frame (2 nos. fixed and 2 Nos swiveling).
Bin (IPC) are used for handling, storing, transporting and mixing of pharmaceutical powders and granules before, between and after various processes. They are designed and manufactured to be handled through their own trolley and offer the advantage to leave the trolley at floor when the container is raised up to be positioned onto process machines like tablet presses, sachet filling machines etc.
The IPC Bin loader is use for transfer the material dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowl, Load powder in to hopper of tablet press, Load tablet in to hopper of blister pack & Coating Machine and online sifting and milling.
TheIPC BinLoader consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position and then it could be unload by opening of butterfly on the what ever machine.
Salient Features :
Easy dust free Conveying with inline process
Application & Process :
TheVacuum transfer systemis unique dry material transfer system for dust free and avoid to human touch. Thevacuum transfer systemis used in Pharmaceutical, Food, Agro Chemical, Sugar Industries and chemical. The system is use full for inline milling, sifting, blending, loading and unloading.
The principle ofvacuum transferhas been proven to be a better way to move many types of material and a giant step over manual handling. The technology exists for moving virtually any material that can be pulled through a hose or tube. The system is consisting of Blower, Vacuum receiver system with filter, cyclone filter and Pipe.
Thevacuum conveying systemsdesigned specifically for the direct charge loading of blenders, mixers, sifter, milling, reactors or any vessel capable of withstanding a vacuum. The vacuum system can be provided mobile type with lifting provision to move one room to another room for loading and loading any machine.
Salient Features :
Liquid- Solid Filtration & Separation Process
Thefilter pressis a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries.
The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.
Salient Features :
Technical Specification :
| MODEL | PFP- 8 | PFP- 14 |
| Diameter of plates | 8" | 14" |
| No of plates | 8 plates | 10 plates |
| Filtering area m² | 0.275 m² | 0.91 m² |
| Cake holding capacity | 6.10 Liters | 28 Liters |
| Flow rate per hour* | 750Liters / hour | 3500 Liters / hour |
| Size of pump | 1 Centrifugal | 1 Centrifugal |
| Motor HP | 1.0 HP | 2 HP |
Application & Process :
De-Blistercan safe recover all blister fillings except glass product fillings like vials, tablets, ampoules, gelatin capsules, etc. products from packs.
It is a machine with Adjustable Blades so that one Cutter is sufficient for all packes, which will beDe-Blisteredby you. The reason we call this machine Semi-Automatic because the Operator of this machine will have to feed pack into the machine so that the Table/Capsule will come out from one side and the empty pack will come out from the other side.
In the case of products blister filled in the thermoformed PVC film and sealed with HSL coated aluminum foil, -output efficiency as high as 90% can be achieved. This reduces to 60% in case of recovery from glass-lined paper foils.
Salient Features :
Optional Features :
Application & Process :
Visual Bottle Inspection Machine is used for visual Inspection of filled bottles to checked for non required foreign particles & leak checking and to ensures maintain quality standard of products as per requirements in Pharmaceuticals & Foods Industries.
Inspection table is equipment consisting of a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts.
The central conveyor belt brings the bottle from the capping machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any partials in the liquid filled, sealed & breakage of bottle. After inspection, good bottles are placed in the central track, which is transfer for labeling.
Salient Features :
Application & Process :
Automatic Air Jet Cleaning Machineinbuilt Unscramble is a compact unit used for cleaning of Dry Syrup pat bottles before filling.
This machine works on a principle of back pressure of Bottle which will be fed by the unscramble to reach separator assembly, which transfer the Bottle on conveyor belt and pushes bottle to the cleaning section one after another. Machine consists of two inverters and one cleaning section. Bottle will be pushed by rotating separator towards the in feed inverter, which makes the Bottle in the wrong direction and push it to cleaning section through back pressure of other Bottle. Cleaning section is equipped with continuous vacuum system. Bottle reaches to the cleaning section, a pair of nozzle starts to flush the air inside the neck of the Bottle and simultaneously vacuum will suck the particle, disturbed by the air. Then Bottle passes to another inverter, where changes the direction to the right direction, further Bottle moves either to the filling machine.
Salient Features :
Technical Specification :
| Model | PAJC-120 | |
| Output/Hour* | 2400 to 7200 | |
| Direction of Movement | Left to right | |
| Power** Consumption | Main Motor | 0.5 HP / 415 Volts / 50Hz. |
| Blower Motors | 0.5 HP x 2 = 2 HP / 415 Volts / 50Hz | |
| Cleaning Cycle | Positive air pressure and vacuum cleaning | |
| Working Height** | 800 to 850 mm adjustable. | |
Application & Process :
Stainless steel scrambler & Un Scrambler, which is familiar as turn table. This is built on SS Square frame, solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable is useful to Insure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machine and purpose in automatic liquid line.
Container inputs in turn table by manually or automatic will rotate on disk of turn table and exit through outlet, during rotation of container will guided by a SS strip, which will guide the container towards outlet path.
Salient Features :
Optional Features :
Application & Process :
Stainless steel scrambler & Un Scrambler, which is familiar as turn table. This is built on SS Square frame, solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable is useful to Insure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machine and purpose in automatic liquid line.
Container inputs in turn table by manually or automatic will rotate on disk of turn table and exit through outlet, during rotation of container will guided by a SS strip, which will guide the container towards outlet path.
Salient Features :
Optional Features :
Application & Process:
At PRISM, We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10, 000 liters.
Salient Features:
Prism has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules. Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.
A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.
The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.
The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.
Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.
Salient Features:
The filter press is a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries.
The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.
Salient Features:
| MODEL | PFP- 8 | PFP- 14 |
| Diameter of plates | 8" | 14" |
| No of plates | 8 plates | 10 plates |
| Filtering area m² | 0.275 m² | 0.91 m² |
| Cake holding capacity | 6.10 Liters | 28 Liters |
| Flow rate per hour* | 750Liters / hour | 3500 Liters / hour |
| Size of pump | 1 Centrifugal | 1 Centrifugal |
| Motor HP | 1.0 HP | 2 HP |
A Centrifuge is efficient machine for Liquid Solid separation and centrifugal filtration/ fluid clarification in various industries such as Pharmaceutical, Bulk Drugs, API, Chemical, Textile, Herbal, Oil & Sugar Industries.
The centrifuge is a simple device usually driven by a motor that woks on the principle of sedimentation. Objects in a centrifuge are rotated around a fixed axis, thus applying a force perpendicular to the axis. The sedimentation principle uses the centripetal acceleration to evenly separate substances of varying density. Centrifuges can be divided or categorized on several bases such as manual top discharge, Lifting bag type and reversing filter bags with 3 point or 4 Point suspension and front charging & Pusher type.
Salient Features:
The Laboratory Scale Stirrer / Agitator / Homogenizer is applicable to blending, dispersing, homogenization, mixing of liquid, ointment, solution, viscous material and solid-liquid in the pharmaceutical, chemical, food, color and dye, cosmetics, as well as the plastics industry. Stirrer / Agitator/ Homogenizer mix two or more Liquids to Required Results. It consists of two parts 1) Drive 2) Impeller. This is direct drive stirrer with homogenizer blade.
New Design Features:
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| The Prisms advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Automatic Tablet Coater is designed for the application of | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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