Plastic Work And Processing Machinery

We offer the best product range of Powder Pelletizing Machine and Fluid Bed Top Spray Granulation.

Powder Pelletizing Machine

Powder Pelletizing - Extruder & Pelletizer

Uniform Kneading, Mixing and Extruding Process

Application & Process :

Extruder is used to convert wetted powder / Dough material into uniform size extrudes / granules with addition of binders. Applications are mainly pharmaceuticals, chemicals, Agro Chemical, ceramics, herbals, polymers, catalysts, food, sugar industries etc.

Axial Press extruder has either single or twin screws, depending on the output required, which transfers the materials to the flat die. The thickness of the die can be provided as different thickness to deliver a range of compressive energies. The axial die perforation size range available from 0.7 to 5 mm with varying thickness up to 5 mm.

The screws transport the wetted powders/ dough to the straight sieve/die which can be provided with varying thicknesses as can the holes for extruding. The extrusion takes place at the face of the mesh. Our axial dies are available from 0.7 - 5 mm with varying thickness up to 5 mm.

Salient Features :

Designed as per cGMP - Current Good Manufacturing Practices & Non GMP STANDARD Model.
Contact parts in AISI 316, AISI 304 or MS as desired by customer.
Capacities from 1 Kg to 5000 Kg Industrial Productions.
Different models in extruders such as Single Screw Axial extruder, Double Screw Axial Extruder, Cone extruder, Radial extruder.
Length of extrusions is adjustable.
Up to 96% uniformity (substantially formulation dependant).
Change of extrusion diameter/ Pellet size by changing die roller.
Continuous cooling arrangement during extrusion operation for pressing roller.

Optional Features :

Option for A.C Drive with digital RPM indicator for screw.
Option for Direct Inline with Spherodizer.
Jacketed chamber for cooling or Heating.

Safety Features :

Total drive transmission system enclosed
Overload relay Protection and Emergency stop button

Technical Specification :

Model	No. of Screw	Discharge	Capacity -kg/hour	Motor- HP	Extruder size mm
PSEXF-50	Single	Front
PSEXF-75	Single	Front
PDEXF-75	Double	Front
PDEXF-100	Double	Front
PDEXF-130	Double	Front	Please contact us for more details.
PDEXF-180	Double	Front
PDEXF-230	Double	Front
PSEXS-50	Double	Side
PDEXS-75	Double	Side
PDEXS-100	Double	Side
PDEXS-130	Double	Side
PDEXS-180	Double	Side
PDEXS-280	Double	Side

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Fluid Bed Top Spray Granulation

Fluid Bed Equpment-Processor- Top Spray Granulation

High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic

Application & Process :

PrismFluid Bed Processinginvolves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes.

Depending on the application required Prism fluid bed Equipment can be configured into designs as follows:

1. The Fluid Bed Mixing and Drying Process :TheFluid Bed systemhave a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size

2.The Fluid Bed Processorwith Top spraying system for Agglomeration and Granulation Process :The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.

Salient Features :

Design is cGMP - Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge.
Single piece construction & Integrated retarding chamber cum filter bag housing
Top Spraying system for Granulation.
Different Batch size capacity model available.
Granulation system with advance PLC controls system with MMI Touch screen.
Spraying system with atomized spraying gun and high precise flow peristaltic pump.
Sampling pot on product container.
Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.
Dual speed mixing impeller for mixing and intensify chopper for granulating.

Optional Features :

Combo model with Granulator and Pellets Coater.
Flame Proof Electrical.

Safety Features :

Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust.
Blower stops if the air pressure in filter bag locking gasket drops below the set value.

MODEL	PFBE - 30	PFBE - 60	PFBE - 120	PFBE - 200	PFBE - 300	PFBE - 500
Bowl Working Volume -Top Spray
Batch Capacity - Top Spray	30 Kg	60 Kg	120 Kg	200 Kg	300 Kg	500 Kg
Drying Temp	30-85 ° C	30-85 ° C	30-85 ° C	30-85 ° C	30-85 ° C	30-85 ° C
Blower Motor
Electric Heating Load	Please contact us for more details.
Steam Consumption @ 4 Kg/cm²