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Leading Manufacturer, Supplier & Retailer of Jumbo Bag Unloading System, Drag Chain Conveyor, Powder Material Handling Equipment, Octagonal Blender and Jumbo Bag Filling Machine.

Jumbo Bag Unloading System

1 Lakh - 1.50 Lakh / piece Get Latest Price
  • Min. Order (MOQ) 1 piece
  • Brand pneuCONVEYOR
  • Driven Type MOTOR
  • Color Light White
  • Condition New
  • Automatic Grade Automatic, Semi Automatic
  • Power 1-3kw, 3 KW, 3-5kw, 4 KW, 7-9kw
  • Application Food Packaging
  • Certification CE Certified

PneuCONVEYOR JUMBO BAG UNLOADING STATION

Specifications :

The pneuCONVEYOR Bulk Bag Unloading System, also known as bulk bag dischargers is specifically designed to provide an easy, clean and economical way to discharge the entire contents of bulk and semi-bulk bags, especially when the material is less than free-flowing. Bulk bags can be placed in the bulk bag unloader by fork lift, hoist or crane from floor level. Standard arrangement includes a bag frame to which the suspension loops of the bag can be attached while the bag is resting on the floor. The bag frame is then raised and positioned so the hooks on the frame engage a counter-balanced suspension frame in the superstructure of the unloader. When lowered, the bottom of the bag rests on a sealing ring in the unloader bed and the tension on the bag loops keeps the bag upright.

Optional : A pneumatically operated actuator petals massage the lower portion of the bag to promote material flow toward the centre of the bag.

The outlet piece of the big bag is fitted over the inlet piece and fixed in place by manually or pneumatically lowering the clamping disc. Then the tie-up string is undone and the big bag slightly lifted by the chain hoist to tension the outlet of the big bag. Safe discharge into the downstream process can start. For flow-resistant bulk material, the big bag supporting table is equipped with an additional vibration device or big bag massager. If desired, the big bag dumping station can be fitted with a low-level detector to enable quick change of the big bag.

Material can discharge by gravity into storage, a process vessel or a conveying system for transfer to another location. Modular construction of the discharge portion underneath the bed facilitates the use of a wide range of devices such as screw feeder, rotary valves, lump breakers, etc. pneuCONVEYOR Bulk Bag Unloaders can be used with Pneumatic Conveying Systems, Flexible Screw Conveyors.

Typical features of Big Bag Discharge Station :

  • Convenient big bag lifting from transport pallet into dumping station.
  • Reliable dumping of bulk materials into closed production systems.
  • For flow-resistant bulk materials, the dumping station will be equipped with vibration support or flexing device.
  • Even in applications of with low throughput rates, big bags are expedient as environment-friendly means of transport and storage.
  • Suitable also for big bags with insert, optionally available with insert winding device.

TECHNICAL SPECIFICATIONS:-

  • Material of construction: stainless steel, mild steel or combination of both.
  • Drive, vibrating bottom: 1pcs. Ele. motor, HP = 1HP / 0.75kW.
  • Capacity: approx. 15-20 Big-Bags/hr. (depending on product properties).

Dimensions of Big-Bags (standard unit):

  • Max. height: 1000-1900 mm.
  • Max. width: 1000 mm.
  • Max. length: 1000 mm.
  • Max. weight: 1250 kg.
  • Diameter outlet spout: 300 mm.
  • Length outlet spout: 500 mm.
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Drag Chain Conveyor

1 Lakh - 1.50 Lakh / piece Get Latest Price
  • Min. Order (MOQ) 1 Unit
  • Material Handling Capacity 1-50 Kg Per Feet, 50-100 Kg Per Feet, 100-200 Kg Per Feet
  • Machine Material Stainless Steel
  • Belt Material Stainless Steel
  • Driven Type Motor
  • Finishing Polished, Chrome Finish, Powder Coated
  • Brand Name PneuCONVEYOR
  • Application Used For Conveying Powders, Granules, And Fine Materials Such As Flour, Sugar, Starch, Cement, Fly A
  • Material SS316 / SS304 (GMP Model)

TUBULAR CHAIN DRAG CONVEYOR

PneuCONVEYOR Tubular Chain Drag Conveyor design acts as a universal joint during product transportation in the pipe which enables a single conveyor to achieve directional changes in multiple planes, including 90 degree turn.

pneuCONVEYOR Tubular Chain Drag Conveyor system includes many accessories such as Brush Assembly or Chain Knockers for cleaning of the chain, Drop Bottom or Slide Gate Valves for immediate discharge of the product, or a Turn Station which replaces 90elbows to reduce wear and tear on the discs & chain. The Tubular Chain Drag Conveyor is the best solution for material handling applications.

Available in 4, 6, 8, 10 & 12 diameter. Available in Carbon Steel Construction, Stainless Steel Construction, and Clean-In-Place Systems for Food & Pharmaceutical Applications.

Descriptions:- The tubular chain drag conveyor (also called a tubular drag link-chain conveyor ) provides gentle, enclosed continuous transfer of bulk solid materials, including fine powders, granules, pellets, and moist sludges, at any angle, in any plane, and around any obstacle. The chain links in the conveyors chain-and-disc conveying mechanism function like universal joints, enabling the conveyor to simultaneously move material in multiple directions and planes. The conveyor also has a low-profile, flexible design that allows it to fit into tight spaces around existing plant equipment.

Widely used in pharmaceuticals, Chemicals, Food, Snacks, Minerals, Dyestuff, Pesticides, Fertilizers, Plastics, Pint and other industries, the tubular drag chain conveyor can be equipped to handle highly abrasive or hot materials also, meet sanitary requirements for transferring foods and pharmaceuticals, and safely convey potentially explosive materials all at a much lower operating cost than that of a comparable pneumatic conveyor.

How the conveyor works :- Components : The tubular chain drag conveyor consists of a tubular housing enclosing a continuous chain mounted with solid circular discs (or flights), often called a chain-and- disc assembly, The housing can include straight and curved sections constructed of carbon steel or stainless steel pipe with a typical nominal diameter of 2 to 12 inches. The housing forms conveying and return lines that can be arranged in multiple configurations, including complex loops with several turns, to suit the application layout.

A drive sprocket engages the chain-and-disc assembly at the turn at the conveying lines end. A shaft-mounted motor, often equipped with a variable-speed drive, powers the drive sprocket; the drive sprocket and motor form the drive assembly. An idler assembly (sometimes called an idler stationer tension station) is located at the end of the conveyors return line. The idler assembly consists of a housing enclosing an idler sprocket or other rotating mechanism and, in some cases, a chain-tensioning device. A conveyor with a complex loop arrangement can have a combination of several 90-degree turn assemblies (also called turn stations) and less-than-90-degree elbows, which allow the chain to turn and bend with minimal friction. Each turn assembly contains a sprocket or other rotating mechanism, which can be a powered or idler mechanism, the elbows dont require a rotating mechanism. Brushes or other devices can be located at the drive assembly and at various points inside the conveyor housing to clean material off the chain-and-disc assembly and prevent carry back in the return line.

The conveyor can have one or multiple material inlets and outlets. When it has one inlet, the inlet is located near the idler assembly; additional inlets can be located along the conveying line. When the conveyor has one outlet, the outlet is located at the drive assembly; additional outlets can be located along the conveying line prior to this point.

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is securely packed in heavy-duty wooden crates with protective wrapping to prevent moisture, vibration, and impact damage during transit. All openings are sealed, and components are individually wrapped to ensure safe international shipment and rust-free delivery at destination.

Delivery Time : 8-10 weeks

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Powder Material Handling Equipment

1 Lakh - 1.50 Lakh / piece Get Latest Price
  • Min. Order (MOQ) 1 Unit
  • Country of Origin India
  • Application Used For Conveying Powders, Granules, And Fine Materials Such As Flour, Sugar, Starch, Cement, Fly A
  • Condition NEW
  • Brand Name PneuCONVEYOR
  • Features High Air Velocity, Continuous Flow, Low Material-to-air Ratio, Flexible Routing, Simple Design
  • Packaging Type EXPORT WOODEN PACKING
  • Voltage 440V

pneuCONVEYOR Dilute Phase (Lean Phase) Pneumatic Conveying systems

Dilute Phase (Lean Phase) Pneumatic Conveying System can be used for Dry Powders and Granules. There is a wide variety of Materials that can be conveyed with this system. Be it powder of any mesh or Granules of around 5 to 10 mm sizes. Any material that needs to be conveyed with Pneumatic Conveying System should be Dry and Free flowing in the first place. In some cases of free flowing powder, moisture content up to 15% can also be transferred by this system, It is not advisable to use it if the material has high moisture level or if it is sticky.

Dilute phase pneumatic conveying systems operate on the principle that the solids will be suspended in the conveying line air stream. This is achieved by feeding material in controlled quantity into a air stream. Generally velocities are greater than 20mtr per second and material to air ratios are up to .10 to 1. Material conveyed will be separated from air stream through Cyclone & Bag filter.

Commonly Conveyed products : Products commonly conveyed in Dilute phase systems include Pharmaceutical Powder, speciality chemicals powders, flours, resins and compounds, ground feeds, and granular and pelletized products. In many cases, the product needs to be evaluated based on process needs to final system selection to ensure the desired results can be achieved.

pneuONVEYOR System Design : Pressure, vacuum, combination vacuum/pressure and vacuum sequencing are the common types of Dilute phase systems. The Carrying gas is typically generated by a positive displacement blower with pressure capability ranging from 0.1 to 0.8 Kg/ Sq CM. Pressure systems generally use a rotary airlock as a feed device. A vacuum system simply needs a product flow control device such as a probe box or screw feeder, although rotary airlocks are commonly used.

Our different modular families of Vacuum Conveyors for the Pharma, Chemical and Food-Industry allow customized modifications of all conveyors regarding the individual application. Even critical materials can be conveyed safely and adapted conveyors can be used for hazardous applications like inside explosion areas or with highly toxic materials.

Most of our conveyors are used in applications with conveying capacities from 100 kg/h up to 3 t/h, where the conveying distance is up to 15 m far and 10 m high. Realized systems have up to 12 t/h capacity and work with conveying distances up to 80 m far and 35 m height.

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is wrapped in moisture-resistant film, placed in sturdy wooden crates with anti-vibration support and labeled for safe sea/air shipment.

Delivery Time : 8-10 weeks

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Octagonal Blender

1 Lakh - 15 Lakh / Piece Get Latest Price
  • Min. Order (MOQ) 1 Qty
  • Material SS316 / SS304 (GMP Model)
  • Shape OCTAGONAL
  • Manufactured By PneuCONVEYOR Systems & Engineers
  • Type Octagonal Blender, Powder And Granule Mixing Equipment
  • Brand Name PneuCONVEYOR
  • Color Blue, Mirror Polish (Internal) / Matt Finish (External)
  • Condition New
  • Automatic Grade Semi Automatic, Manual
  • Driven Type Electric
  • Warranty 12 Months From Date Of Dispatch (against Manufacturing Defects)
  • Country of Origin Made In India
  • Size 50 Litres to 4000 Litres (custom sizes available)
  • Brand pneuCONVEYOR

Description :

pneuCONVEYOR – Octagonal Blender is a very precision machine, performing dry blending of powder or granules homogenously in only 10 to 30 minutes. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flowability at a tablet press while compressing this granules. Due to its octagonal shape is designed to process larger volume of material. It occupies less space compared to other similar blenders like ‘V’ / Double Cone. The blending takes place at low speed during operation. It is well balanced & smoother even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done.

The important feature of the machine is easy to wash in place. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders or granules.

The power consumption is comparatively lower than other similar type of blenders. Basic machine consists of a blender container which is supported both ends by stub shafts which are supported on plummer block bearings. Entire assembly is placed on a structure which has drive unit consisting of electric motor, chain coupling and in case of heavy loads fluid couplings. All parts coming in contact with mix are of stainless steel 316 quality and are highly polished. Drive motors, electrical control panel and control station are supplied in non-flameproof as well as flameproof construction, as per clients requirement. In case of flameproof construction, the control panel should be located in low risk area.

There is a baffle made of ss316 pipes inside which can be removed by losing the nut between the baffles. Baffles assembly also depends upon the customer’s specific requirements. Baffle ensures uneven movement of mass during tumbling and results in better homogenising. Blender has a discharge butterfly valve which if a client requires so can be operated through pneumatic actuators. Entire butterfly valve is of SS316 with seats of silicone rubber

The whole drive assembly is covered with S.S. side panel. All drives, pulleys and belt are adequately guarded. Interlock is provided for the railing so that operator does not have access to the container when it is in motion. Machine will stop automatically once the blender main railing is made to open.

The inside of Octagonal body is mirror polished and the outside surface is matt polished. The material to be mixed is charged in machine either manually from top or bin charging system or vacuum charging system and then the port is locked positively. Then blender is started to preset blending time. At the end of process, machine is stopped and the product is transferred to process containers by opening the butterfly value.

Salient Features :

  • Basic equipment is in vacuum rated design.
  • Material handling in Octagonal Blender is through Bin charging or a Vacuum charging system.
  • Due to vacuum rated design we can load the blender through vacuum transfer system with inline Milling.
  • Bin charging system ensures Dust free closed system for Charging and Discharging of Product.
  • Slow speed Blender with Gentle blending of Dry granule.
  • Optional in built in Vacuum design. No external PTS required.
  • The baffles are eliminated with blending profile analysis available.
  • Self positioning sensor is provided for particular discharge position.
  • Discharge with specially designed adaptor assembly with T C connection, in case of damage of butter fly this will safe guard the material.
  • cGMP design for ease of cleaning.
  • Capacities available from 100L to 4000L (Higher capacity up to 10000L on demand).

Optional Features:

 

  • Flameproof motor and panel

  • Vacuum loading system

  • Automated discharge valve

  • Bin charging system

  • Variable Frequency Drive (VFD) for speed control

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is securely packed in heavy-duty wooden crates with protective wrapping to prevent moisture, vibration, and impact damage during transit. All openings are sealed, and components are individually wrapped to ensure safe international shipment and rust-free delivery at destination.

Delivery Time : 6-8 weeks

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Jumbo Bag Filling Machine

1 Lakh - 1.50 Lakh / piece Get Latest Price
  • Min. Order (MOQ) 1 pcs
  • Brand Name pneuCONVEYOR
  • Material SS316 / SS304 (GMP Model)
  • Driven Type MOTOR
  • Color Grey
  • Condition New
  • Automatic Grade Semi Automatic, Automatic
  • Power 1-3kw
  • Application Used for loading bulk powders, granules, and crystalline materials into jumbo bags (FIBC bags)

DESCRIPTION : pneuCONVEYOR Jumbo Bag Fillers insure fast, dust free and precise filling of Jumbo Bags. Available in a variety of configurations this ruggedly constructed filler allows its operators to easily insert, fill and remove bags. From simple volumetric filling to calibrated weighing, the pneuCONVEYOR Jumbo Bag Filler is the unit that is custom built for your application.

Contact / Frame Materials:

  • Carbon Steel
  • 304 Stainless Steel
  • 316 Stainless Steel

pneuCONVEYOR has designed a number of jumbo bag loading frames for different applications and will aggressively respond to all bulk bag loading opportunities. The frames from pneuCONVEYOR are simple, sturdy frames of square tubular construction with four legs and permitting a great number of loading options, including the supports for these. A simple bungee cord bag neck damp offers a major advantage in being able to seal any bag neck from 13 inch diameter to 24 inch diameter without changing the bag neck spout. An inflatable cuff, which is common on competitive units, is offered as an option. The disadvantage of this device is that a single size cannot accommodate a wide range of bag necks. The versatile and simple single venturi power unit with venturi discharge provides a source of low pressure air for bag inflation. A filter for the air displaced from the bag is standard. Adjustment for different size bags is accomplished by raising or lowering the deck of the weigh frame.

FEATURES:

  • Heavy duty square tubular frame with welded top section and bolted legs.
  • Internal weigh frame with four load cells.
  • Sturdy welded tubular steel frame.
  • One piece fill spout.
  • Inflatable inlet spout seal with regulator.
  • Vibrating platform for consistent filling.
  • Adjustable height bag loop supports.
  • Adjustable width bag loop supports.
  • Dust connection vent.
  • Pallet stops.
  • Enamel Paint.
  • Custom configurations available.

Optional Items:

  • Adjustable height frame.
  • Load cells with isolation pads.
  • Partial or fully automated operation.
  • Bag inflation system with butterfly valves.
  • Inline air filter / regulator with local shut off valve.
  • Dust collection system.
  • Pneumatic vibrator.
  • Inlet flow control valve.
  • Epoxy Paint.

Motors: Standard: 220-440v TEFC motor enclosure

  • Optional: Special motor voltages on request / Pneumatic

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is securely packed in heavy-duty wooden crates with protective wrapping to prevent moisture, vibration, and impact damage during transit. All openings are sealed, and components are individually wrapped to ensure safe international shipment and rust-free delivery at destination.

Delivery Time : 8-10 weeks

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Screw Conveyors

1 Lakh - 1.50 Lakh / piece Get Latest Price
  • Min. Order (MOQ) 1 piece
  • Machine Material Stainless Steel
  • Driven Type Motor
  • Finishing Polished, Chrome Finish
  • Material Stainless Steel
  • Brand Name PneuCONVEYOR
  • Application Used For Conveying Powders, Granules, And Fine Materials Such As Flour, Sugar, Starch, Cement, Fly A
  • Feature Efficient, durable system for transporting powders and granules with minimal spillage and low mainte
  • Power Source Electric motor (AC/VC) with gearbox drive.

Description:

Screw Conveyor is a general type conveyor. Its mainly used for conveying granule, powder and compound material. Two models as your choice: Horizontal Screw Conveyor and Inclined Screw Conveyor. According to customers different requirements and industry, we can do special design for your company.

This machine is mainly used in conveying powder, particles of ascension, suitable for pharmaceutical, chemical, food and other industries, or with tablet compression machine hopper charging, sachet filling machine hopper charging, fully automatic, semi-automatic of injected powder packaging machine, form linkage, reduce the intensity of production operation and ensure accuracy of packaging, as a corollary equipment of choice. Compared with other transportation equipment, screw conveyor with the machine section size small, reliable sealing performance is good, smooth operation, screw and feeding tube adopts new structure of subsection and demountable facilitate transport clean and safe operation, convenient maintenance, etc.

Working Principle:

pneuCONVEYOR series screw-driver feeder adopts one screw for feeding. Once the Power switch is opened, the screw begins to rotate and feed, so that material can be lifted up to the material outlet. The machine will stop working automatically when the level-sensing the device indicates that material is full, and starts working again after several minutes later when the material level decreases. (The delay time is depended on your choice)

The screw conveyor has many advantages over other types of bulk material handling equipment. Some of the advantages are:

  • Screw conveyors are capable of handling a great variety of bulk materials from sluggish to free-flowing.
  • Screw conveyors can have multiple inlet and discharge points. Bulk materials can be conveyed and distributed to various locations as required. Slide gates or valves can be added to control the flow into and out of a screw conveyor.
  • When a screw conveyor is used as a metering device, it is considered a screw feeder. Screw feeders are used to initiate a material process by metering product from a bin or hopper.
  • Screw conveyors are very compact and adaptable to congested locations. Screw conveyors do not have a return similar to a belt or drag conveyor.
  • Screw conveyors are totally enclosed to contain the product and prevent spillage. Screw conveyors can be utilized in the horizontal, vertical or any inclined position depending upon the characteristics of the product being conveyed.
  • Screw conveyors can be used for mixing various products together and for breaking up large lumps.
  • Screw conveyors can be designed without a center pipe. This type of conveyor is called a shaft less screw conveyor and is designed for conveying wet, sticky, sluggish products such as industrial sledges and bio solids.
  • Screw conveyors can be used to cool, heat or dry products in transit. Depending on the heat transfer requirements, a screw conveyor can be jacketed, or a hollow-flight design utilized to provide the necessary heat transfer for the application.
  • Screw conveyors can be designed to be vapor-tight or hold an internal pressure. This is very important when conveying toxic or hazardous products such as those in the chemical industry.
  • Screw conveyors can provide an air lock between upstream and downstream equipment.
  • This product is widely used in Pharmaceuticals, Chemical, Bulk Drug, Food, Milk powder feed, Plastic, Paint, Pesticides, Cement and building materials.

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Used for loading bulk powders, granules, and crystalline materials into jumbo bags (FIBC bags) in a dust-free and controlled manner. Ideal for handling materials in chemical, pharmaceutical, food, mineral, and plastic industries.

Delivery Time : 8-10 weeks

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Bucket Elevators

1 Lakh - 15 Lakh / piece Get Latest Price
  • Min. Order (MOQ) 1 Unit
  • Material SS316 / SS304 (GMP Model)
  • Brand Name pneuCONVEYOR
  • Driven Type Electric
  • Color Grey
  • Condition New
  • Automatic Grade Semi Automatic, Manual
  • Power 9-12kw, 6-9kw, 3-6kw, 1-3kw

Bucket Elevator Conveyor

A Bucket Elevator Conveyor is a vertical conveying system used to lift bulk materials safely and efficiently from a lower level to a higher level. It is widely used in industries where powders, granules, or small solid materials need to be transferred in a continuous and dust-free manner.

A bucket elevator conveyor is a system that uses buckets attached to a continuous belt or chain to vertically transport bulk materials like grain, powder, or granules. The buckets scoop material from a lower point, lift it to a higher point, and then discharge the material, either through centrifugal force or continuous discharge. These systems are essential for industries such as agriculture, mining, and manufacturing for efficient, continuous vertical material handling.

The rotary bucket conveyor (referred to as the rotary bucket) is a conveyor that uses two special material chains as traction components, and the two sides of the hopper are fixed on the chains and continuously arranged. It is loaded by inflow and automatically flipped and unloaded at low speed.

Description :- A bucket elevator consists of buckets mounted on a belt or chain enclosed in a steel casing. The material is picked up from the inlet (boot section), lifted vertically, and discharged at the outlet (head section). It is designed for high capacity and compact installation compared to inclined conveyors.

Operational Principle :- The bucket elevator unloading can be divided into three types: centrifugal, gravity, and mixed. The hopper scoops up the material from the storage below. As the conveyor belt or chain rises to the top, it bypasses the top wheel and flips downwards. The bucket elevator dumps the material into the receiving tank. The transmission belt of bucket elevators with transmission generally adopts rubber belts, which are installed on the lower or upper moving rollers and the upper and lower variable direction rollers. Chain driven bucket elevators are generally equipped with two parallel transmission chains, with a pair of transmission sprockets above or below and a pair of variable direction sprockets below or above. Bucket elevators are usually equipped with a casing to prevent dust from flying in the bucket elevator.

Optional configuration :-

Construction of the hoist : Hoists are generally composed of basic components such as motors, reducers, conveyor sprockets, chains, hoppers, etc.

1. Motor: As the power source of the hoist, it is used to provide mechanical energy.

2. Reducer: Converts the high-speed rotation output by the motor into the low-speed rotation required for the conveyor sprocket.

3. Conveyor chain wheel: It is an important component of the elevator, receiving power from the machine and acting on the hopper through chain transmission, carrying animal material upward along the vertical direction of the elevator.

4. Chain: Transfer the power of the conveying sprocket to the hopper.

5. Hopper: used to store and transport materials, transporting them up the elevator.

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is securely packed in heavy-duty wooden crates with protective wrapping to prevent moisture, vibration, and impact damage during transit. All openings are sealed, and components are individually wrapped to ensure safe international shipment and rust-free delivery at destination.

Delivery Time : 8-10 weeks

View Complete Details

Automatic Bag Emptying Machine

1 Lakh / Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Driven Type Electric
  • Color Grey
  • Condition New
  • Automatic Grade Automatic Grade
  • Power 9-12kw, 6-9kw, 3-6kw
  • Certification CE Certified
  • Voltage 440V
  • Brand pneuCONVEYOR

A Fully Automatic Sack Emptying Station is designed for dust-free, high-capacity unloading of powder and granular materials from 2550 kg sacks without manual intervention. It ensures consistent throughput, worker safety, and compliance with hygiene standards, making it ideal for pharmaceutical, chemical, food, and plastic processing industries.

In Automatic Bag Emptying system operates the roller conveyor line, the entire stack will be automatically conveyed into the catching position of bag slitter, the catching device of the bag slitter will come down to grab the whole layer bags layer by layer, and raise up to the set position, then move inside the machine, during this process the cutter blade will cut open the bags from the bottom, material emptying device to empty the material inside the bag, the material by gravity fall into the hopper, empty bag into the waste bag compactor, which collect, compact and extrude out the waste bag. When the whole stack bag is unpacked, the roller conveyor line will automatically transport the empty pallet to the pallet collector to complete automatic collection and stacking of the empty pallet.

Working Process:-

  • Sack Loading Bags are placed on an infeed conveyor manually or via a pallet loader.
  • Automatic Bag Cutting Rotary or guillotine blades cut open the sack in a controlled enclosed chamber.
  • Material Discharge Contents fall into the receiving hopper, equipped with vibration or screw feeding for continuous downstream conveying.
  • Empty Bag Separation Automatic removal of empty sacks via a discharge conveyor into a compactor or waste bin.
  • Dust Control Integrated dust extraction ports ensure clean and safe operation.
  • Continuous Feeding Material is directly fed into the process line via pneumatic, screw, or belt conveying.

Working Principle:-

  • Capacity: Up to 2030 sacks/min (varies with bag size & product type)
  • Bag Size Range: 2550 kg standard
  • Automatic Blade Cleaning System to prevent clogging
  • Stainless Steel Construction (SS304 / SS316L) for GMP environments
  • Enclosed Dust-Tight Design with HEPA filtration option
  • Integrated Empty Sack Compactor
  • PLC-based Control Panel with HMI touchscreen interface
  • Safety Interlocks & Emergency Stops
  • Low Maintenance, Long Service Life

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is securely packed in heavy-duty wooden crates with protective wrapping to prevent moisture, vibration, and impact damage during transit. All openings are sealed, and components are individually wrapped to ensure safe international shipment and rust-free delivery at destination.

Delivery Time : 8-10 weeks

View Complete Details

Dense Phase Conveying Systems

1 Lakh / Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Brand Name PneuCONVEYOR
  • Material SS316 / SS304 (GMP Model)
  • Driven Type Electric, Penaumatic
  • Color Grey
  • Condition New
  • Automatic Grade Automatic, Fully Automatic, Semi Automatic
  • Power 3-5kw, 5-7kw, 7-9kw, 9-12kw
  • Application Moving Goods

pneuCONVEYOR Dense phase conveying System : Dense phase conveying is a highly reliable pneumatic conveying system with a low velocity and a high product/air ratio, suitable to convey powders and granule. With Dense Phase Conveyors the product is introduced into the conveying line through a pressure vessel and is suitable to convey products from a single point to one or more receiving points.

Pneuconveyor Dense Phase Conveyor (Pressure Vessel) :-

The Pressure Vessel is the heart of dense conveying systems. Dense phase systems were introduced to overcome the limits of the transport components in the diluted phase and to be able to transport materials at very long distances through the use of high pressure compressed air (> 1 Bar). The tank is therefore designed to withstand high pressures and can have a variable volume depending on the design flow rate. The Conveyor can be made of painted carbon steel, stainless steel AISI 304 or AISI 316. The interior and exterior finishing can be customized according to the needs of customers. All tanks can also be equipped with suitable components for installation in ATEX zones. The use of high pressure and low air flow allows you to push the material along the pipe to the destination at very low speeds (1-10 m/s), avoiding breakage of fragile materials, segregation of mixtures and wear of abrasive materials.

Application :

  • Cement
  • Fly ash
  • Lime
  • Sand
  • Soda Ash and other similar materials that are abrasive heavy.

Key components :

  • Transporter vessel
  • Dome valve
  • Pipeline
  • Dust Collect (Bag Filter)
  • Suction Blower

Why dense phase?

By definition, dense phase pneumatic conveying simply means using a small amount of air to move a large amount of bulk material In closely associated slugs through a conveying line, much like extruding. Unlike dilute phase conveying systems that typically use larger amounts of air to move relatively small amounts of material at high velocities in suspension, dense phase offers the enormous advantage of efficiently pushing a much denser concentration of bulk solids at relatively low velocities through a conveying line.

Operating principle : Dense phase pneumatic conveying pump also named conveying warehouse pump.

Sending system operating modes: materials in the storehouse are into storehouse pump under gravity, during this time, the discharge valve and the intake valve is closed while Pneumatic sealing valve, close calve and exhaust valve open, so ensure the material into the storehouse pump smoothly. Level indicator send electrical signals to PLC controller when the materials reach a certain position in pump, then PLC controller convert electrical signals into valve signal, at the same time, exhaust valve closed, sealing valve, closed valve, vent valve open, after the pressure in storehouse reach a certain extent, signal is sent to PLC controller by pressure transmitter, with that send to discharge valve after PLC convert it into electrical signals. Open the discharge valve, materials into pipe with low flow, high density by air flow. Period finished, pressure in storehouse pump and pipe drop to zero.

Our different modular families of Vacuum Conveyors for the Pharma, Chemical and Food-Industry allow customized modifications of all conveyors regarding the individual application. Even critical materials can be conveyed safely and adapted conveyors can be used for hazardous applications like inside explosion areas or with highly toxic materials. Most of our conveyors are used in applications with conveying capacities from 100kg/h upto 3t/h, where the conveying distance is up to 15m far and 10m high. Realized systems have up to 12 t/h capacity and work with conveying distances up to 80m far and 35m height.

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is wrapped in moisture-resistant film, placed in sturdy wooden crates with anti-vibration support and labeled for safe sea/air shipment.

Delivery Time : 8-10 weeks

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Powder Transfer System

1 Lakh / Piece Get Latest Price
  • Min. Order (MOQ) 1 Piece
  • Brand Name pneuCONVEYOR
  • Material SS316 / SS304 (GMP Model)
  • Driven Type Electric, Pneumatic
  • Color Grey
  • Condition New
  • Automatic Grade Automatic
  • Power 1-3kw, 3-5kw, 5-7kw, 7-9kw, 9-12kw
  • Application Used for conveying powders, granules, and fine materials such as flour, sugar, starch, cement, fly a

Application & Process :

pneuCONVEYOR is a manufacturer of custom pneumatic conveying systems and support equipment for conveying, vacuum conveying, batching, and weighing materials.

The Vacuum transfer system is unique dry material transfer system for dust free and avoid human touch. The Vacuum transfer system is used in Pharmaceutical, Food, Bulk Drug, Agro chemical, Sugar Industries and other organic & Inorganic chemicals. The system is used for inline milling, sifting, blending, loading and unloading.

The principle of Vacuum transfer system has been proven to be a better way to move many types of material and a giant step over manual handling. The technology exists for moving virtually any material that can be pulled through a hose or tube. The system is consisting of Blower, Vacuum receiver system with filter, cyclone filter and Pipe.

The Vacuum transfer system designed specifically for the direct charge loading of blenders, mixers, sifter, milling, reactors or any vessel capable of withstanding a vacuum, A Powder loader is provided for machines & vessel not capable or facilitate to create vacuum. The vacuum system can be provided mobile type with lifting provision to move one room to another room for loading and unloading any machine.

Preferred applications: For reliable feeding of free-flowing powders and granular bulk material to processing machines in the Pharmaceutical, Bulk drug, food, plastic and chemical industry.

The material can be picked up from e.g. sacks, drums, container or silos. The type pC- receivers are used as individual receivers, with a separate blower each, in discontinuous vacuum, low-velocity vacuum and dense-phase conveying systems. They are mounted on the batch hopper of the processing machines where they serve for separating of the bulk materials.

Special advantages:

  • Stainless steel construction
  • Sturdy and perfected design
  • Generously dimensioned filters ensure dust-free continuous operation
  • Suitable for continuous operation due to compressed air purging of the filter
  • No production stoppage due to a device indicating that the product supply at the feeding point is running low
  • High functional reliability through electronic control and monitoring
  • Can be completely dismantled for cleaning without tools
  • Simple filter inspection via a swivelling device at the cover.

Typical advantages of conveying system:

SUITABILITY : Emptying or filling process equipment (reactors, dryers, blenders / mixers / centrifuges, etc.).

DUST FREE : Material can be drawn directly from drums, Bags, storage containers, process.vessels- no messy dumping or manhandling. Charging of powder directly into closed vessels, including those under vacuum or pressure, preventing the formation of dust and the introduction of oxygen. Charging also possible in the presence of solvents.

System can be completely sealed, any leakage in system will be inward- no noxious or hazardous materials discharged into work area.

VERSATILE : Conveying lines can be routed between floors, through partitions, aroundmachinery- can easily be re-routed to accommodate process modifications. Adaptable to many process operations- easily integrated & automated.

SANITARY : Materials of construction & finishes selected for the products being handled. Easily disassembled modular design facilities cleaning.

PHARMACEUTICAL APPICATION: Inline Sifting/ RMG Loading/ Inline Milling/ Blender Charging/ IPC Loading/ Tablet Press Loading/ Auto Coater Loading/ Unloading/ Blister/ Strip Pack Loading/ Tablet-Capsule Transferring/ Auto. Drum/Bag Filling & weighing system / Other application can be designed on demand.

FOOD APPLICATION: Flour/ Granulated Sugar/ Dextrose/ Coffee/ Tea/ Milk Powder/ Peanuts/ Salt & Many more.

CHEMICAL APPLICATION : Talcum Powder/ Aerosol/ Sodium Sulphate/ Gelatin & many more

PLASTIC APPLICATION : P E Granules/ P V C Powder/ PVC Blend/ L.D.P.E./ Calcium

Additional Information:

Payment Terms : L/C, D/P, T/T

Packaging Details : Export Packing:
Machine is securely packed in heavy-duty wooden crates with protective wrapping to prevent moisture, vibration, and impact damage during transit. All openings are sealed, and components are individually wrapped to ensure safe international shipment and rust-free delivery at destination.

Delivery Time : 6-8 weeks

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