Pyrolysis Machine

We are offering pyrolysis machine
tyre pyrolysis machine main parts list:
1) main machine, the reactor with cover, and reactor base
2) oil separator
3) oil gas cooling system( pipe cooling system 10pipes(219mm*6m) and 5 condenser )
4) heavy oil tank
5) light oil tank
6) waste gas recycling pipes, gas burners
7) water sealing tank (anti-fire system)
8) deducting system (process smoke, pollution-free)
9) draught fan
10) speed reducer
11) blowers
12) oil pump
13) water pump
14) control cabinet
15) waste wire pulling machine
technical detail:
ø this is a batch process system.
Ø the wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure.
Ø the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.
Ø these vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.
Ø during the process, carbon black and steel are also generated.
Ø the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.
Ø these systems can be operated 24/365.
Project planning & implementation (for the 10 ton/day capacity):
construction shed approx. 4000 sq. Ft.
Water required. 100 liters per day
power requirement 40 hp.
Manpower: worker 7 labours.
Technical 2 person
manager 1
features of the plant
ø 100% wastage tyre recycling is achieved (no churn left after the process)
ø no chemical ingredients are used in process (environment friendly)
ø during and after the process; no soil, water or air pollution is observed.
Ø creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)
ø the most cost-effective wastage tyre recycling technology in the world.
Ø raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
Special features:
two catalyst room, in this way, can speed up the process of pyrolysis.
Two horizontal condenser, the cooling area of one horizontal condenser can be equaled with more than three vertical condensers. And also, the cooling way is longer than vertical condenser, in this way, the oil output will be guaranteed.