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Powder Mixers

We are leaders in the market for providing best range of Ribbon Blender and Double Cone Blender

Ribbon Blender

A team of skilled labour and engineers work tirelessly in designing and manufacturing Ribbon blenders that can work in both continuous as well as batch modes. The batch type blenders that are manufactured at our unit can have up to 50m3 capacities. This versatile machine can not only blend ingredients, but also perform other functions like heating, cooling, and coating, making it a popular choice in many pharma and food industries. We are a leading manufacturer and supplier of Ribbon blender based in Thane, Maharashtra, and we welcome orders from our clients

 

Salient Features

  •     Available in two shapes - U & W.
  •     U-for Low to Medium volume Capacity (single shaft).
  •     W-for Large to Mega volume Capacity (double shaft).
  •     All contact parts in stainless steel 316.
  •     Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
  •     Reduced Material handling due to side discharge facility of processed materials.
  •     Meets all cGMP/cGEP standards.
  •     Air purge on the side entry seals for better cross contamination control.
  •     Continuous Ribbon design for complete discharge of the finished product.
  •     Belt driven power transmission for Quieter environment and less maintenance.
  •     Paddle style agitator instead of Ribbon for Blending fragile materials.
  •     Capacity available 125 L to 8400 L. (Larger volumes upto 20, 000 L can be provided).


Optional Features :

  •     Orientation of discharge is in side or centre.
  •     AC Frequency Drive with Variable speed,
  •     Jacketing for heating & Cooling,
  •     Vacuumized operation.
  •     PLC controls with HMI Touch Screen.
  •     Flame Proof Electrical.


Safety Features :

  •     Total drive transmission system enclosed
  •     Limit switch installed in the top lid ensure lid is closed
  •     Overload relay Protection and Emergency stop button


Applications of Ribbon Blenders : Ribbon blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m3. The ribbon blender’s versatility for blending solids combined with it ability to perform heating, cooling, coating, and other processes make it a very popular blender. The following are the applications of the Ribbon Blender :

  •     Blending large volumes of dry solids.
  •     Dry powder to wet phase mixing.
  •     Mixing of bulk drugs, chemicals, and cosmetic powders.
  •     Dry Blending of capsule formulations.
  •     Lubrication of dry granules in large quantity.
  •     Heating, cooling, and drying of materials.
  •     Coating solid particles with small amounts of liquids to produce formulations.

 

Materials commonly blended in the ribbon blender are as follows :

  •     Abrasives
  •     Engineered plastic resins
  •     Pesticides and herbicides
  •     Animal feeds
  •     Epoxy resins
  •     Pet foods
  •     Bakery premixes
  •     Eye shadow
  •     Pharmaceuticals
  •     Bird seeds
  •     Face powders
  •     Pigments Cake mixes
  •     Fertilizers
  •     Plastic powders
  •     Carbon black
  •     Fire retardants
  •     Polyethylene
  •     Chemicals
  •     Gypsum
  •     PVC compounding
  •     Cleaning compounds
  •     Instant breakfast cereals
  •     Spice blends
  •     Dietary supplements
  •     Instant drink blends
  •     Talcum powders
  •     Dried food products
  •     Laundry detergents

Technical Specification

Model

Gross Volume

Ltrs

Working Volume Ltrs

Output Speed

MotorH.P.

Discharge Valve

Overall Dimensions

Width mm

Depth mm Height mm

RIB 5

17

10

0.5

70

4”

800

300

600

RIB 10

28

20

0.5

70

4”

900

350

1000

RIB 25

80

50

1

70

4”

1100

450

1000

RIB 50

130

100

1.5

70

4”

1800

600

1200

RIB 100

290

200

3

60

4”

2000

700

1300

RIB 250

320

500

7.5

55

6"

2500

750

1400

RIB 500

1300

1000

10

45

8"

450

450

450

RIB 750

1900

1500

15

35

10"

3500

1000

1600

RIB 1000

2500

2000

20

35

12"

3600

1200

1700

RIB 2000

4800

4000

2

25

12"

4200

1400

2600

RIB 3000

7000

6000

40

20

12"

4800

1500

2700

View Complete Details

Double Cone Blender

We are one of the leading manufacturers and suppliers of Double Cone blenders in Maharashtra. Double blenders are commonly used in the chemical, pharma and food industries, and can effectively mix all densities of dry powders and granules to a fine homogeneous mass, using low shearing force. The slant of the double cone prevents dead spots, which usually occur in other double cone blenders. Made of high quality steel and built in a way so as to enable safe operation, the container rotates at a speed of 8 RPM, and can be customized as per our client’s requirement.

 

Construction And Operation

  • The conical shape at both ends enables uniform mixing and easy discharge.All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
  • Maximum care has been taken to ensure safe operation of the unit.Manual rotating facility with hand wheel for inching.The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model ) Two nos. of safety road will be provided at back side. ( One LH side & one RH side ) Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.Cone will be mirror polished from the inside & outside & structure will be matt polished.All moving parts covered with SS304 covers.
  • Safety guards made from SS304 pipes provided in front of the m/c with limit switch.Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
  • As per customer requirement machine will be provided with left side drive or with right side drive.The conical shape at both ends enables uniform mixing and easy discharge. All contact parts are made out of SS304/316(as per customer requirement) quality material. Maximum care has been taken to ensure safe operation of the unit.
  • Worm reduction gear use for speed reduction. Food grade rubber gasket will be used on both end of cone as well as in butterfly valve. Inside & outside of the cone will be polished to the mirror finished. General structure made out of SS304 and Polished to the matt / mirror finish (as required by you) in GMP Model. All safety guards & covers made out of SS304 in GMP Model. Hand wheel will be provided for manual tilting of cone.Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

 

Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance

  • All Product contact parts AISI 316 & non contact parts AISI 304.

  • Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.

  • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.

  • Enclosed rigid drive with reduction gear box and motor.

  • "A" type rigid structure of the machine with two sides resting of product container.

  • Product container having discharge with butterfly valve and man hole.

  • Charging hole with hinged lid with seal for charging and cleaning.

  • The product container rotates on sped 8 RPM.

  • Safety reeling provided for rotating area of product container.

  • Fixed baffles provided for lumps braking.

  • Electric controls panel with cycle time.

 

Safety Features :

  • Safety reeling with limit switch.

  • Overload protection and emergency stop.

 

Optional Features :

  • Charging Option :

    • Loading & Unloading by Product container with Jacking trolley.

    • Vacuum conveying system.

    • Bin loading by hydraulic hoist.

  • Rotary Intensifier with AC variable drive.

  • AC Frequency variable drive for product container.

  • PLC Controls with HMI touch screen,

  • Flame proof motor and Push Button station.

  • Inline milling and loading with vacuum transfer systems.

 

Applications of Double Blenders : Double Cone blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m3. The folloSFEg are the applications of the Blender :

  • Blending large volumes of dry solids.

  • Mixing of bulk drugs, chemicals, and cosmetic powders.

  • Dry Blending of capsule formulations.

  • Coating solid particles with small amounts of liquids to produce formulations.

 

Materials commonly blended in the ribbon blender are as follows :

  • Pesticides and herbicides

  • Animal feeds

  • Pet foods

  • Pharmaceuticals

  • Fertilizers

  • Plastic powders

  • Chemicals

  • Spice blends

  • Dietary supplements

  • Dried food products

Technical Specification

Model

Gross Cap. in Liters

Working Cap. in Liters

Discharge Ht. in mm

Discharge Valve

Overall Dimensions in

Length Width Height

H.P.

SFE-50

150

100

450

150

1400

800

1500

2

SFE-100

300

200

450

200

1850

900

1900

3

SFE-150

470

300

450

200

2000

1100

2000

5

SFE-200

615

400

450

200

2100

1200

2100

5

SFE-250

770

600

450

200

2200

1300

2200

7.5

SFE-300

1000

600

450

200

2300

1400

2300

7.5

View Complete Details
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