Other Products / Services #5895232

The machine offered is suitable for filling any flow able liquid specially the products like liquid yogurt, lassi, milk, juice, water & carbonated beverage.

The filling principal is based on the gravitation flow of liquid from the fixed head to the cups.The machine is designed to fill & seal the cup lid on the cup.The cup loading as well as cup unloading is done manually.

The Triple Head Automatic Cup Filling Machine offered is suitable for filling any flow able liquid specially the products like lassi, milk, juice, water & non-carbonated beverage.

• 3000 Cups/Hr


• No cup no fill


• No cup no lid


• No lid no seal


• PLC based controls with MMI for controls & production details


• Cup conveyor for cup unloading


• Indexing is done through servo drive

• Capacity: 3000 Cups/hr


• Voltage: 220V/380V 50Hz


• Size: Customized

System Consist of the following system:-

a) A hot water generation system:-

• Steam Pipe Line with bypass assembly to transfer the steam from boiler to hot water phe.the pipeline consist of auto control steam valve, gun metal valves and pressure gauges.


• Hot water PHE to generate water from steam.The outlet of phe consist of steam trap for effective condensation and creating back pressure for steam.


• The system consist of how water pump, buffer vessel, safety valve and make up line for water.


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  b) Milk Pasteuriser PHE plate pack

  
  
  
  
  • The multisection PHE plate pack is used to heat the milk from room temp. to pasteurisation temp.
  
  
  • Milk gets hold in holding tube so as to kill harmful bacteria and is brought back to 4 degree celcius.
  
  
  • Regeneration efficiency upto 93 %.
  
  
  
  

  c) Auto Control Valve

  
  
  
  
  • In order to forward/divert the milk in case the temp, reaches the set point.
  
  
  
  

  d)Accessories

  
  
  
  
  • Float balance tank
  
  
  • Milk Pump
  
  
  • Milk Pipeline
  
  
  • Temp. Sensors
  
  
  
  

  e)Electrical Panel

  
  
  
  
  • Panel to start motors
  
  
  • Flow controller for milk
  
  
  • Steam controller for steam
  
  
  • On/Off, Auto/Manual, Forward/Divert Switches;
  
  
  
  

  f) Holding tube to hold the milk from 20 sec. to 15 mins. depending upon the process

  
  

  g)SS skid frame to mount all the accessories.

  
  

System Consist of the following system:-

a) A hot water generation system:-

• Steam Pipe Line with bypass assembly to transfer the steam from boiler to hot water phe.the pipeline consist of auto control steam valve, gun metal valves and pressure gauges.


• Hot water PHE to generate water from steam.The outlet of phe consist of steam trap for effective condensation and creating back pressure for steam.


• The system consist of how water pump, buffer vessel, safety valve and make up line for water.

Our enterprise is well-recognized for delivering a comprehensive range of Butter Trolley. These trolleys are utilized for transportation of butter from one section to the other within the dairy. Our trolleys are manufactured by utilizing 2 mm Stainless Steel sheet which conform to AISI 316 standards. Furthermore, our provided Butter Trolley is attainable at nominal rates.

• Designed & manufactured as per ISO 5708


• Easy Opening with gas spring


• Circular rectangular tank with AISI 304 GRADE SS material.


• Special evaporator with spot & seam welding.


• Suitable for two milking


• Top cover of BMC has provided proper stiffening pipes & two holes for milk inlet


• Outlet connection with 2 way B/F Valve


• Engraved SS dip stick for measuring qty. of milk is provided.


• Insulated with 40 kg.cu.mtr.density puff material


• Four legs with 50 mm level adjustment


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  Tank Capacity available-0.2 kl, 0.5 kl, 1 kl, 2, 3, 5, 10 kl

  
  CONDENSING UNIT DETAILS
  
  
  
  • Designed as per guidelines of ISO/R1662 which meets cooling requirements of BMC
  
  
  • Sealed compressors of reputed make
  
  
  • Air cooled condenser
  
  
  • Split type design, easy to install
  
  
  
  AGITATOR
  
  
  
  • Free from noise & vibration
  
  
  • Maintain equal temp.throughout the tank
  
  
  
  CONTROL PANEL
  
  
  
  • Mounted on condensing unit itself
  
  
  • Can be operating auto/manual mode
  
  
  • Digital temp. indicator & controller
  
  
  • With safety devices
  
  
  • Optional cyclic agitation can be provided
  
  
  
  

We are manufacturer & exporter of Water Cooled milk Chiller. Customer can avail high quality Water Cooled milk Chillers at market leading price from us. The optimum quality raw material is used to manufacture these chillers as per the set industry standards and norms. Owing to their effectiveness and brilliant output, these chillers are widely demanded by the clients.

• Customized solution


• Low maintenance cost


• Durability Easy installation


• Perfect cooling


• Performance oriented


• Easy operations


• Functional efficiency


• Rugged construction

Holding tubes can also be pre-fit with a Flow Diversion Valve (FDV) that will divert unpasteurized product back to a balance tank, send pasteurized product to forward flow and provide leak detection.

Holding tubes provide a fixed volume of tubing to "hold" a product for a set period of time at a given flow rate.

Among our other competitors active in the market of dairy processing equipment's, we are considered as the leading manufacturer and exporter of Steam Jacketed Kettle. All these kettles are widely used in the food industries for cooking varied items by steam heat. Available in different shapes and capacities of 75- 450 liters, these jacketed kettles are manufactured using supreme quality of metals and other components. Our clients can get this Steam Jacketed Kettle from us at cost effective prices.

• Rust proof finish


• Uniform steam heat to the materials


• Rugged design

• Single washer is suitable for Fruits, Vegetables as well as leafy Vegetables. No Change part Required.


• Continuous operation with low consumption of Water.


• The Movement of vegetables / fruits in the washer Tank is thru Water flow having turbulence thru air.


• The Final washing is done on the discharge conveyor with water collection tank. This water is reused for initial cleaning.


• The washer is supported on the castor wheels and is complete unit on plug and play design.

• Tilt-able Boiling Pans having small capacity having volume of up to 500 Ltrs having hemispherical bottom suitable for Heating with Stem / Hot liquid. These Pans are provided with jacket for circulation steam / Hot liquid and finally insulated.


• One can have choice of having these pans with agitator, mixer or scrapper.


• Even it is possible to have these pans with two speed agitator cum scrapper moving in opposite directions.provision can be made for two speed mixer.


• In case of higher capacity the pans shall be fixed type supported on the tubular legs / lugs.


• Similar way the kettles can also be supplied with Flat / conical / dished end bottom and top with loose / fixed cover.


• In case of kettles the shell is provided with the dimple jacket suitable for circulation of steam / hot / cold water.


• The dimple jacket kettles are tested at 6 bar hence one need not use syphon for draining the liquid in the jacket. these jackets are suitable to work with on line supply of hot / cold water / steam up to a pressure of 4 bar


• However in case above standard designs are not suitable for particular requirement, one can very well ask to redesign the Pans/ Kettles to suit individual requirement.

We manufacturing the Plate Heat Exchangers specially the PHE used in Food & pharma Industries.

The Plate Heat Exchangers manufactured are by using the Plates of various major Brands. The PHE are:

• Single Section with SS clad frame having terminal connections terminating with SMS / IDF / Din / Triclover fittings.


• Double or multi section Plate heat exchangers for carrying out Heating, cooling and Heat Regeneration in the same Liquid for multiple operation such as Pasteurisation, two stage cooling of Sugar syrup as well as well ice cream Mix


• Plate Heat exchangers can also be supplied with Auto controllers for maintaining Temperatures, Pressure and flow.


• Plate Heat exchangers are also supplied for generating Hot water by using steam as heating media.


• Plate Heat exchangers are available in SS 304, SS316, SMO 254 with NBR, NBR HT, HNBR, EPDM, EPDM HT and Viton gaskets.


• PHE with MS painted frames are also available for use in vegetable Oil Industry for Heating / cooling of Vegetable Oil.

• Fully automatic with provision to fill past.juice at higher temp.


• The juice pasteurizer are supplied on skid mounted modular units designed on the basis of p[lug and play


• The juice pasteurizer are supplied with manual controls for cost effective purpose


• In case of special application such as coconut water the pasteurizer is designed on the basis of multi-section and high heat regeneration.


• The temp. controllers are based on latest microprocessors based technology designed for controlling the pasteurisation temp. to the accuracy of 0+0.5 degree celcius/


• Our system uses hot water as heating media to pasteurize the juice.However the provision is made to utilize steam to generate hot water for this purpose.


• The steam flow control valve used in our system for controlling the pasteurization temp. is provided with I2P converter and positioner.


• In some cases we also provide control panel with built in 3 nos. of motor starters so that customer is able to manage the same without making any changes in existing system.


• Provision of CIP cleaning is provided.


• On special request system is provided with PLC controllers.


• Inquire to know more about the product.

Sugar dissolving tank with dimple jacket for heating duly insulated & clad with stainless steel sheet.The tank is provided with suitable agitator.

We manufacture various type of Flow Plates and key stations for interconnecting various process vessels / Tanks for Hygienic use in Dairy, pharma and Beverage Industries. The various Flow plates offered by us are:

• Two inlet with three / four/ six outlets


• One inlet with three / four / five outlets


• The above flow plates with three way / two way Pneumatic controlled valves.


• Combination of flow plates based on the process requirement.

One can ask us to design the set of flow plates based on the specific process conditions.

The following types of boiling pans/kettles are manufactured:-

• Tiltable boiling pans with dish end bottom.These pans are provided with jacket suitable for circulation of steam/hot/cold water.Insulation with outer shell.For tilting arrangement double reduction gear boxes, planetary gear boxes with brake motor are provided so as to turn the vessel at slow RPM.For further reduction in RPM chain sprocket arrangement is provided.


• One can have choice of having these pans with agitaor, mixer or scrapper.


• Even it is possible to have these pans with two speed agitator cum scrapper moving in opposite directions provision can be made for two speed mixer.


• Similarly the boiling pans can be of fixed type supported on tubular legs.These [ans would also be provided with jacket for provision of circulation of steam.


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  APPLICATIONS:-
  
  
  
  • Boiling of herbs
  
  
  • Boiling of milk
  
  
  • Boiling of other dairy, food processing items etc.
  
  
  • Inquire to know more about the product
  
  
  
  

Fermenter are available in different capacities in accordance with the varied demands of clients, fermenter effective cooling limpets as per capacity, base/ leg mounted, inside surface mirror finish, thermo wells for temperature clients an range of fermenter.

These fermenter offered by us are fabricated using supreme grade
SS 316l/304 material.

The Fermenters manufactured by us can be supplied with following accessories.

We pioneers in manufacturing the Low and High Shear Blending & Mixing Vessels / Tanks in Food & Pharma Industries.

The following type of Low and High Shear Blending & Mixing Vessels / Tanks are manufactured.

• Low and High Shear Blending and Mixing Tanks are available having the Volumetric Capacity of 500 Litres to 5, 000 Litres. These Tanks can be single walled or with Dimple Jacket & with or without Insulation followed by Outer shell of SS 304 or MS depending Upon the specific requirement.


• These vessels are provided with Jet Mixers / Turbine type agitators for mixing, / High Shear Mixer / Pedal Mixer or Low shear Mixers with scrapper. One can have choice of having these vessels depending upon the requirement of various Food processing technology.


• Even it is possible to have these Vessels with two speed agitator cum scrapper moving in opposite directions.Provision can be made for two speed mixer.


• These vessels can also be supplied with Flat / Conical / Dished end bottom and top with loose / fixed cover.


• In case of Jacketed vessels the shell & Bottom are provided with the dimple jacket suitable for circulation of steam / hot / cold water.


• The dimple jacket Vessels are tested at 6 bar hence one need not use syphon for draining the liquid in the jacket. these jackets are suitable to work with on line supply of hot / cold water / steam up to a pressure of 4 bar


• However in case above standard designs are not suitable for particular requirement, one can very well ask to redesign the Vessels to suit individual requirement.

We manufacture Vertical / Horizontal Insulated Stainless Steel storage Tanks with Dimple Jacket suitable for circulation of steam / hot water / Cold water. The dimpled Jacket is manufactured from Stainless Steel SS 304 is suitable for working at maximum 6 Bar with Test pressure of 9 Bar .

These tanks can be with conical top and bottom or with slopped Bottom or with both ends with Dish ends. One can also have a choice of having the these Tanks insulated with Outer Body after insulation with SS/ MS.

The Dimple Jacketed Storage tanks manufactured by us can also be supplied with following accessories.

• With various type of Agitators and Vortex Breaker.


• With Manhole on top /side


• With Tubular legs / Conical legs / Lugs


• With Light and Sight Glass


• With Level Indicator


• With Various Sensors for monitoring Temperature / pressure / level.

However in case above standard designs are not suitable for particular requirement, one can very well ask to redesign the Storage Tanks to suit individual requirement.

Used in various industries, our dump tanks are fabricated from best quality raw material, using innovative technology. The main purpose of these tanks is to store and / or transport bulk products from one place to another. Having a rectangular shape, these durable and weather resistant dump tanks have a slope end bottom, top loose cover type with drain valve and is mounted on castor wheels/ball feet, as per the requirements of our customers

SS304 vertical Cylindrical Jacketed Insulated Tank Supported On SS Tubular Legs with SS Ball Feets.

The Tank Shall be fabricated from mm thick Outer body mm thick medium body and mm thick inner tank wall with SS 304 sheets. The Tank shall be supplied with Inlet, Outlet valve, CIP Spray Ball & Outlet Valve.

Heating will be carried out using heaters in the jacket which will produce hot water in the jacket in term heating milk in the tank to required pasteurization temp.and holding for half an hour along with slow agitation.

As soon as the pasteurization temp. Would be achieved heater would cut off automatically.

Among our other competitors active in the market of dairy processing equipment's, we are considered as the leading manufacturer and exporter of Steam Jacketed Kettle. All these kettles are widely used in the food industries for cooking varied items by steam heat. Available in different shapes and capacities of 75- 450 liters, these jacketed kettles are manufactured using supreme quality of metals and other components. Our clients can get this Steam Jacketed Kettle from us at cost effective prices.

• Rust proof finish


• Uniform steam heat to the materials


• Rugged design

We manufacture insulated & uninsulated rectangular tanks with partition plates used as paneer cooling vats.

The chilled water is circulated to cool the paneer.

Additional skid mounted system to generate chilled water is also provided along with paneer vat.The system consists of PHE , water pump, water pipeline & inline filter.

Inquire to know more about the product.

The paneer press offered shall be manufactured from SS channel with table sheet of required thickness in SS 304 .The press offered shall be free floor standing design provided with required nos. of pneumatic cylinders suitable for pressing the paneer blocks.

Paneer press shall be provided with required nos of paneer hoops having approx, cap. of 10 kgs of paneer per hoop. Paneer blocks shall be pressed for a period of 15 to 30 minutes depending upon the texture & moisture required in the paneer

The paneer press shall also be provided with the whey collection tray with common outlet. Panel would also be provided

Ice cream mix is pasteurized at 155F (68.3C) for 30 minutes or 175F (79.4C) for 25 sec. The conditions used to pasteurize ice cream mix are greater than those used for fluid milk because of increased viscosity from the higher fat, solids, and sweetener content, and the addition of egg yolks in custard products.

• Heavy duty zinc coated frame


• Covering panel made from S. S. 304 quality


• Two stage homogenization


• Low RPM plunger pump


• Pressure adjustment by hand wheel


• Sterlite coated seat ball valves for suction and discharge parts


• Spring loaded homogenizing valves


• S. S. diaphragm type sanitary design pressure gauge


• High strength steel eccentric shaft and connecting rod assembly


• Splash lubricating system


• All product contact parts of S. S. 304

We offer a wide assortment of SS centrifugal pumps, which are extensively used in various engineering, fluid based and other industries for transporting of milk, juice, water, chemicals etc. Fabricated using high grade stainless steel, these pumps are acknowledged for high durability and flexibility. Innovatively designed, these pumps ensure trouble free performance and energy efficiency.

These pumps are stainless steel centrifugal mono bloc and bare pumps(coupled).These pumps are made from SS-304 or SS-316 sheet. The pumps are precisely fabricated. These pumps wetted parts are of stainless steel and widely used in chemical and process industries. As these pumps are fabricated from steel.

• Milk, cream, butter milk condensed milk


• Fruit juice, beer, wine, sugar syrup


• Vitamin solutions, sugar & confectionery.


• RO water, dm water, pure water. Water for injection (wfi)


• Vegetable oil, mineral oil, lub oil etc.


• Pharmaceutical formulations, syrup etc.


• Alkaline solution / alcoholic drinks.


• Acids, fine chemicals


• Bottling plants, soft drinks & distillery


• Food processing / liquid food stuffs


• Colour dyes and pigments / paints


• Descaling applications, paper & cement industries


• Water treatment plants


• Detergent, soaps, paste & shampoo


• Textile sizing, dyeing & finishing systems


• Natural cellulose fiber / synthetic fiber system


• Hot & cold water pumping.

• As all pumps are made from rolled stainless steel, mechanical properties are far superior then cast material.


• Pore free, non-pitting and non-adhering smoother surface, so less friction tosses, and less crevice corrosion.


• Super finish surface also ensure no ingress or emission of germs or impurities during pumping or idling which is basic requirement of steriie / hygienic application


• Pumps are available with dosed/semi open impellers.


• The best elastomers are used in the pumps to provide optimum resistance for high temperatures and chemicals.


• Minimum working / rotating parts


• Safe and quite operation levels.

System consists of following features:-

a) A hot water generation system:-

• Steam pipe with bypass assembly to transfer steam from boiler to hot water PHE.The pipeline consists of auto control steam valves, gun metal valves and pressure gauges.


• Hot water PHE to generate hot water from steam.The outlet of PHE consists of steam trap for effective condensation and creating back pressure for steam.


• The system consists of hot water pump, buffer vessel, safety valve and make up line for water.