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Pharmaceutical Machines

Our offered Product range includes High Speed Automatic Rotary Ampoule AND Vial Washing Machine, rotary vial washing machine, Multijet Ampoule and Vial Washing Machine, Automatic External Vial Washing Machine and Automatic Linear Vial Washing Machine.

High Speed Automatic Rotary Ampoule AND Vial Washing Machine

High Speed Automatic Rotary Ampoule & Vial Washing Machine is specially designed to wash Ampoule & Vial with minimum contact of machine parts with container. Machine with specially designed Gripper system holds the container from Neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.   Salient Features     All contact parts with the internal surface of Ampoules/Vials and the wash media are made of AISI SS 316L Stainless Steel   Other parts are made from engineering plastic, FDA approved or AISI SS 304 Stainless Steel   All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards   18 Jets for 6 Internal washing zones   15 Cassette of Grippers each having 2 Grippers   Suitable for 1ml to 25ml ampoule & 2ml to 100ml vials   Washing sequence can be made as per customer’s requirements   3 Pumps and 3 Tanks of 25 liters each   Each washing zone with independent circuit to avoid contamination   Automatic Infeed and Exit of Ampoules/Vials   Output capacity of up to 240 Ampoules/Vials per Minute   Ampoules/Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Ampoule/Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed ampoules/vials are again inverted to neck upward position and feed to output star wheel. Washed ampoules/vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel

  • Technical Specification
    Model: AVRW-120 AVRW-240
    Production Rate: 70 to 120 Containers/Minute 90 to 240 Containers/Minute
    Input Specification: - -
    Ampoule Diameter 9mm to 21.5mm 9mm to 21.5mm
    Ampoule Height 60mm to 140mm 60mm to 140mm
    Vial Diameter 14mm to 56mm 14mm to 56mm
    Vial Height 32mm to 110mm 32mm to 110mm
    Power Specification: 4 H.P., 3 Phase 50 Hertz, 4 wire system 4 H.P., 3 Phase 50 Hertz, 4 wire system
    Optional Accessories: Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
    Utility: Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size
    Water Tank & Pump: 3 nos. each with 25 Liters Capacity & Centrifugal pump 3 nos. each with 25 Liters Capacity & Centrifugal pump
    Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) 2450mm (L) X 2000mm (W) X 1300mm (H)
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rotary vial washing machine

Automatic Rotary Vial Washing Machine is specially designed to wash Vial with minimum contact of machine parts with Vials. Machine with specially designed Gripper system holds the Vial from Neck and invert the Vial till the washing operation completed and again after washing release the Vial on outfeed feedworm system in vertical position ensures positive wash of Vials. Machine is suitable to wash 2ml to 100 ml Vials with the help of change parts, Vial feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the Vial and move it further on rotary moving system for washing process. Features     Complete cGMP model.   Higher production output capacity of 240 Vials per Minute.   All contact parts with the internal surface of Container and the wash media are made from AISI 316L Stainless Steel.   Non contact parts are made from engineering plastic, AISI SS 304 or other FDA approved material.   All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards.   Machine provides 3 water washes & 3 Air washes.   Complete flexibility with user for washing cycle.   18 Jets for 6 internal washing zones.   15 Cassette of Grippers each having 2 Grippers.   Suitable for 2ml to 100ml Vials.   Washing sequence can be made as per customer’s requirements.   3 Pumps and 3 Tanks of 25 liters each. (Optional)   Each washing zone with independent circuit to avoid contamination.   Automatic Infeed and Exit of containers.   Machine is equipped with PLC system & printing facility with passwords.   Container unit counter with display in the control panel   Machine can use as a sole machine or inline.   Digital speed indicator for current output Process Operation     Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Vials are again inverted to neck upward position and feed to output star wheel. Washed Vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request  

  • Model: AVRW-240
    Production Rate: 100 to 240 Vials/Minute
    Input Specification: 2ml to 100ml Vials
    Power Specification: 4 H.P., 3 Phase 50 Hertz, 4 wire system
    Optional Accessories: Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
    Utility: Air – 20 CFM
      Water – 200 to 500 liter per hour depend upon container size
    Water Tank & Pump: 3 nos. each with 25 Liters Capacity & Centrifugal pump
    Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H)
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Multijet Ampoule and Vial Washing Machine

  • Model: AAVW-340
  • Production Rate 30 to 110 Vials/Min.
  • - 90 to 160 Ampoules/Min.
  • Input Specification -
  • Ampoule Dia: 10mm to 21.5mm
  • Ampoule Height: 60mm to 140mm
  • Vial Dia.: 15mm to 56mm
  • Vial Height: 56mm to 110mm
  • Power Specification 0.25 H.P.
  • Electrical Characteristics 440 Volts, 3 Phase, 4 Wire System, 50 Hertz
  • Utility -
  • Distilled Water: 2 kg/cm²
  • Air: 20 CFM @ 5 bar
  • Overall Dimension 990mm (L) X 860mm (W) X 940mm (H

Multijet Ampoule & Vial Washing Machine is a simple, compact, versatile and a reliable ampoule & vial Washing machine, with the latest GMP demand. The machine is enclosed in stainless steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations. Salient Features       Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media.     Sound design concept of pressure tank for reverses & continuous supply of washes medias.     Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing.     Acrylic top cover for clear view of washing events taking place in the machine     On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing.     All contact parts of washing media are of S.S.     In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down. The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent

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Automatic External Vial Washing Machine

Automatic External Vial Washing Machine is designed to wash the outer surface of round shaped Vials. Machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed. FeaturesComplete cGMP modelSuitable for vial sizes from 5ml to 100ml without any change parts (No change parts required)“No Vial – No Washing” system eliminates wastage of water & airEasy cleaning & maintainingMachine is equipped with PLC system.Stops supply of water & air when acrylic doors opened during operation.Indication & alarm in PLC.Normal water required for washing & no hot water requiredWhen there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables.Imported Gear motor for main drive, unscrarnbler and scramblerVariable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine. Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC.

  • Model AVEW-200
    Direction Left to Right
    Production rate 200 Vials/Minute
    -  
    Vial Diameter 25mm to 60mm
    Vial Height 38mm to 120mm
    Powder Supply 2 H.P.
    Electrical Characteristics 440 volts, 3 phase, 50 hertz
    Working Height 900mm
    Overall Dimension 3850mm (L) x 950mm (W) x 1650mm (H)
    Net Weight 650 kgs. approx.
    Gross Weight 950 kgs. approx.
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Automatic Linear Vial Washing Machine

  • 1st wash Recycled Water
  •   2nd wash
  • Compressed Air  
  • 3rd wash DM water
  •   4th wash
  • DM water  
  • 5th wash Compressed Air
  •   6th wash
  • Distilled Water (WFI)  
  • 7th wash Compressed Air
  •   8th wash (Optional)

Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.  

  • Technical Specification
    Model: ALVW-80 ALVW-150
    Production Rate: 40 to 80 Vials/Minute 80 to 150 Vials/Minute
    Input Specification:(Container diameter) 15mm to 35mm 15mm to 35mm
    Power Specification: - -
    Main Machine: 0.75 H.P. 0.75 H.P.
    Pumping Station: 2.25 H.P. 2.25 H.P.
    Loading Platform: 0.25 H.P. 0.25 H.P.
    Electrical Characteristics 440 Volts, 3 Phase, 4 Wire System, 50 Hertz 440 Volts, 3 Phase, 4 Wire System, 50 Hertz
    Optional Accessories: - -
      Vial Loading Platform Vial Loading Platform
      Vial Inspection Station Vial Inspection Station
      Pumping Station Pumping Station
      Programmable Logic Control with GUI Programmable Logic Control with GUI
    Utility: - -
    Fresh Water 5 Liters/Minute 10 Liters/Minute
    DM Water 10 Liters/Minute 20 Liters/Minute
    WFI 5 Liters/Minute 5 Liters/Minute
    Air 30 CFM@5 bar 30 CFM@5 bar
    Overall Dimension: 2300mm (L) X 850mm (W) X 915mm (H) 2300mm (L) X 1000mm (W) X 915mm (H)
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Vibro Sifter

 Features     Stainless steel GMP construction with S.S. 316 contact parts   Fitted with Vibro Motor   Provided lid for dust free operation   Easy to clean and movable machine.   Provided sieve with silicon sealing   Low operating and maintenance cost.   Long screen life.   Easy for assembly & de-assembly for cleaning & change over of screens.   Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.   Available in 20" dia, 30" dia, 48" dia., 60" dia size sieve model   Vibro Sifter

  • Technical Specification
    Model 20 30 36
    Screens S.S. 304 S.S. 304 S.S. 304
    Screen Diameter 515 mm 750 mm 915 mm
    Output 150 kgs./hour 200 kgs./Hour 250 kgs./Hour
    Charging Height 1110 mm 1250 mm 1250 mm
    Discharging Height 690 mm 790 mm 790 mm
    Power Supply 0.50 H.P. 0.75 H.P. 1.00 H.P
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  • Mr. Sagar Maru
  • National Highway No.8, Bus Stand Pasoond, Rajsamand, Rajasthan - 313324, India