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Sterilizers

Our product range comtains a wide range of Dry Heat Sterilizer and Eto Sterilizer

Dry Heat Sterilizer

 Features     Complete GMP model.   Basic structure made from M.S. Heavy angles.   Sterilizer inner walls made from AISI SS 316 and outer walls made from AISI SS 304.   Doors provided on both sides, one opening is in non-sterile area and second opening in sterile area.   ‘A’ grade mineral wool insulation to optimize heat effectiveness and stop heat loses.   Dynamically balanced fan provided for hot air circulation to achieve uniform temperature.   Complete electric panel board with pulley and damper connection. Process Operation     The Ampoules / Vials placed in trays are washed in non-sterile room and loaded on the trolley. The trolley is moved to the sterilizer on a transfer trolley. Temperature and Times are set on the Digital Controller. The Impeller mounted on the top circulates the hot air horizontally over the charge. The air is heated by elements mounted on the top. Fresh air enters the system through Hepa Filter Module. The system incorporates two doors, one opening into the sterile room and the other opening in the non-sterile room. Both the doors are pneumatically interlocked. The temperature profile during sterilization cycle is recorded on a circular chart recorder, validation of the system is provided by a six-point digital temperature scanner. After the time period required for sterilizing the batch has elapsed, the heating circuit shuts of the pneumatics damper (exhaust) opens and cooling operation commences.

  • Technical Specification
    Temperature Up to 250°C
    Material of Construction Interiors with 14 gauge S.S. 316 quality sheets. Exteriors with 16 gauge S.S. 304 Quality sheet. Frame work of Rolled steel sections 6, 5 & 3mm. the interior frame work of S.S 316 quality
    Trolley Fabricated from AISI SS 316 Quality angles & flats with ‘U’-Grooved Stainless Steel wheels.
    Transfer trolley Fabricated from S.S. 304 Quality Angles & flats with castor wheel for sterile & Non-sterile room.
    Doors Two Doors, one opening into the sterile room and the other into the Non-sterile room. The doors are lined with silicon rubber for sealing. The door in the sterile room is claded with 16 gauge AISI SS 304 sheet.
    Interlocking To maintain the barrier between the sterile and non-sterile room, both the doors are pneumatically interlocked. The pneumatic system consists of pneumatic Cylinders, solenoid valves and flow control valves.
    Insulation 125mm (t) Mineral Wool. A grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
    Air recirculation A 2 H.P. 1440-RPM motor drives the impeller. Air enters the Chamber through perforations provided passes horizontally over the charge and is re-circulated.
    HEPA Filter Module Air entering the system is passed through a HEPA Filter Module consisting of a pre-filter up to 5 microns, a blower & a HEPA Filter up to 0.3 microns. The filtered air is fed to the impeller for circulating in the system.
    Temperature Control & Timer A combined Electronic Digital Controller & Timer is installed. ±2ºC., one probe centrally mounted.
    Scanner A six point Digital Scanner is incorporated, with facility of Hold & Scan at all six points.
    Temperature Recorder A, 1 point Circular Chart recorder is installed with chart Dia. 8”
    Cooling Coils Crimped Finned Tubes with headers, S.S. 304 Quality to speed up cooling cycle.
    Panel Board Consists of: Ammeters, Voltmeter, Voltmeter switch, HRC fuses & Circular chart Recorder
    Control panel Motor Starter, Contactors, Rotary Switches, Indicating lights for heating & Cooling cycle and phase indicating lights.
    Exhaust damper Controlled by solenoid valve and is opened during the initial heat-up, shuts off and re-opens during cooling cycle.
    Fan Dynamically balanced fan provided for hot air circulation to achieve uniform temperature
    Finish All stainless steel components buffed to matt finish.

     

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Eto Sterilizer

  Ethylene Oxide (EO or ETO) Gas is commonly used to sterilize objects sensitive to temperatures greater than 60°C and /or radiation such as plastics, optics and electrics. Ethylene oxide treatment is generally carried out between 30°C and 60°C with relative humidity above 30% and a gas concentration between 200 and 800 mg/l, and typically lasts for at least three hours. Ethylene oxide penetrates well, moving through paper, cloth, and some plastic films and is highly effective. ETO can kill all known viruses, bacteria and fungi, including bacterial spores and is compatible with most materials (e.g. of medical devices), even when repeatedly applied. However, it is highly flammable, toxic and carcinogenic.   Ethylene oxide sterilization is a chemical process consisting of four primary variables: gas concentration, humidity, temperature and time. Ethylene oxide is an agent that disrupts the DNA of microorganisms, which prevents them from reproducing. EO sterilization assures that a safe and sterile product will be delivered to the market each and every time. Ethylene Oxide (EO or ETO) Gas is commonly used to sterilize objects sensitive to temperatures greater than 60°C and /or radiation such as plastics, optics and electrics. Ethylene oxide treatment is generally carried out between 30°C and 60°C with relative humidity above 30% and a gas concentration between 200 and 800 mg/l, and typically lasts for at least three hours. Ethylene oxide penetrates well, moving through paper, cloth, and some plastic films and is highly effective. ETO can kill all known viruses, bacteria and fungi, including bacterial spores and is compatible with most materials (e.g. of medical devices), even when repeatedly applied. However, it is highly flammable, toxic and carcinogenic.   Ethylene oxide sterilization is a chemical process consisting of four primary variables: gas concentration, humidity, temperature and time. Ethylene oxide is an agent that disrupts the DNA of microorganisms, which prevents them from reproducing. EO sterilization assures that a safe and sterile product will be delivered to the market each and every time.  Features       Machine is suitable to Sterilize Surgical Medical Device products like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter, Urine Bag etc.     ETO Sterilization reduce microbiological load and increase life span of material.     Modular construction of chamber.     Model is available from 0.5 Cubic Meters to 40 Cubic Metres.     Easy to operate.     Fully automatic operation based on PLC control.     Semi Automatic (Pneumatically Operated Ball Valve) Control.     Contact parts are SS 304 / 316.     Process time about 8 hours.     IQ/OQ/DQ documentation can be offered on demand. (OPTIONAL).     It is useful for prevention of micro biological contamination useful for treatment of spices, dried nuts, Foods Packed cereals etc.  

  • Technical Specification
    Model in Feet Volumetric capacity in m3 Working Pressure Working Temperature Vacuum Pump Water Circulation Pump Electric Heaters
    2x2x4 0.45 m³ 1 to 1.5 kg/cm² 55 to 60°C 1 H.P. 0.5 H.P. 3 KW
    3x3x6 1.46 m³ 1 to 1.5 kg/cm² 55 to 60°C 1.5 H.P. 0.5 H.P. 6 KW
    4x4x6 2.72 m³ 1.0 to1.5 kg/cm² 55 to 60°C 1.5 H.P. 0.5 H.P. 6 KW
    4x4x8 3.60 m³ 1.0 to1.5 kg/cm² 55 to 60°C 2 H.P. 1 H.P. 9 KW
    5x5x10 6.97 m³ 1.0 to1.5 kg/cm² 55 to 60°C 3 H.P. 1 H.P. 12 KW
    5x5x15 11.25 m³ 1.0 to1.5 kg/cm² 55 to 60°C 3 H.P. 1 H.P. 12 KW
    6x6x15 16.2 m³ 1.0 to1.5 kg/cm² 55 to 60°C 5 H.P. 1.5 H.P. 18 KW
    6x6x20 19.44 m³ 1.0 to1.5 kg/cm² 55 to 60°C 5 H.P. 1.5 H.P. 27 KW
    7x7x20 26.46 m³ 1.0 to1.5 kg/cm² 55 to 60°C 7.5 H.P. 2 H.P. 36 KW
    7x7x30 44.1 m³ 1.0 to1.5 kg/cm² 55 to 60°C 10 H.P. 2 H.P.
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  • Mr. Sagar Maru
  • National Highway No.8, Bus Stand Pasoond, Rajsamand, Rajasthan - 313324, India