Semi-automatic saddle - stitching machine is a desirable, high efficiency book binding machine. The machine adopts the method of manual leaves building. Auto book sending, auto binding, auto receiving. It can be matched with 1 to 6 stapler head according to the need of binding specification. It is suitable for large, medium and small printing factories as well as binding factories to bind books, magazines and notebooks.

The Salient features are:

Adjustable pinning speed of 30 to 70 cycles per minute to suit the specific needs of the job in-hand.

The six stitching heads are standard part of the machine.

These heads are adjustable from 45 to 330mm to cater to single/double-up note books/booklet etc.

The chain conveyor device for feeding the booklets for faster production and optimum operator safety.

The stitched booklets etc are automatically transferred to the Delivery chute.

Sturdy, simple to operate and maintain.

Features:

• Machine helps in dissolving snowy points.


• Sturdy and simple to operate.

The spine cutter is a special equipment in binding hardcover books. It is characterized by good construction, ease of operation, flat cut, higher precision and high efficiency. It is applied to cut office files, card boards and slitting the central line of the hardcover books of various specifications.

Drive

Traditional cam drive system undertook by clutch and friction brake.

Features:

• Film Lamination:The process of applying the clear polyester or PVC film on paper or board, with the help of adhesive is defined as lamination.


• Print Feeding:Printed/blank sheets to the laminating station by hand on the conveyor table. An adjustable underlap of sheets is accurately maintained at all laminating speeds. A self-adjusting head allows for wide variation of thickness in the print stock.


• Film & adhesives:The solvent adhesive used for laminating is dried by passing through the heater chamber and by blown hot air. The film is bonded to the printed sheet after passing through the pressure roller made of chromed steel & rubber and are later delivered to rewind shaft or separated immediately.


• Delivery:Delivery of finished lamination is through the back side of the laminator to rewind shaft. Sheets may be separated immediately, if desired.


• Electric Controls:Machine is easy to operate & control, and all electrical controls are housed in a neat panel board mounted Unit, easily controlled by operator.

Five Star Three Knife Trimmer is precision engineered with sturdy structure provide for many years of uninterrupted service and consistent quality.

liversal machine, suitable for accurate trimming of books, magazines and brochures etc to cater to the needs of small, medium and large users.

• Variable adjustable force of Main Clamping Unit with the help of the latest Hydraulic technology to suit the trimming requirements of the stock by enabling soft-touch down on the stack during make-ready.


• Electromagnetic Clutch for efficient braking of the trimming cycle.


• Variable adjustable force of the Feeder Clamp for processing critical stock.


• Air blowing device for easy disposal of the trimmings from the Cutting area.


• Centralised lubricating system forms a standard part of the machine.


• Compact, easy to operate and maintain.

Operation of Trimmer

Machine is equipped with PLC (Programmable Logic Controller) for optimum reliability and simplified diagnostics.

Soft Touch MM I conveniently located for setting of the operating parameters in accordance with the programmed sequence.

Alarm feature of the PLC-MMI for warns the operator in addition to the cycle/book counting function.

The machine can be operated in Continuous or Return modes, as follows:

• Continuous Mode - A new stack is placed in the Feeder Clamp whilst trimming function is active and on completion of the trimming cycle, the Feeder Clamp with fresh stack moves to the trimming station in the process the trimmed finished stack is pushed to the delivery belt.


• Manual (Return) Mode - The Feeder Clamp returns to the operator's position with the finished stack on completion of Trimming Cycle. The finished stack is retrieved and the fresh stack is fed.


• The change from Continuous to Manual or vice-versa doesn't necessitate any mechanical settings, the operating option in the MMI need only be changed.

Standard Equipments :

2 Sets of knives

1 Set of Clamping plates

• Set of Size plates


• Sets of Black Cutting sticks

Scrap removal blower

Tools and Accessories

Electrical system for 400V, three phase current.

Auto Creaser is the new and revolutionary machine in graphic art and digital printing markets to obtain creasers without any "Fibre Cracking" on paper, perforating, Micro perforating and half cutting at a high speed.

Salient features are:

Automatic feeder giving a professional finish with a high production output For long run and high volume jobs, the deep pile feeder is provided. Simple batch counter is provided in the machine for counting the sheets. Title book cover creasing can also be done on the machine. Adjustable feeding speed to suit the specific needs of the job in-hand.

Saddle Stitcher especially designed to produce most economically both large and small volumes of booklets, pamphlets, magazines, advertising brochures & notebooks etc.

The Salient features are:

Adjustable pinning speed of 15 to 100 cycles per minute to suit the specific needs of the job in-hand.

The two stitching heads (with a provision to add more heads) are standard part of the machine.

These heads are adjustable from 45 to 270mm to cater to single/double-up note books/booklet etc.

The chain conveyor device for feeding the booklets for faster production and optimum operator safety.

The stitched booklets etc are automatically transferred to the Delivery chute.

Sturdy, simple to operate and maintain.

WL series laminator using non-toxic water based glue as adhesive to laminate, overall cost is lowest compare to existing method of lamination. The laminator is also able for thermal lamination.

Features:

• Dissolving printing powder and snowy points.


• Superb variable DC speed control.


• Film slitter


• High efficiency ultrared ray heating


• Cart kits for rewind.

Five Star Platen presses are designed for Die-Cutting, Scoring/Creasing and Embossing on wide range f materials e.g. Card board, Corrugated Board, a variety of Plastics & Vinyls, Cork, Leather, Foam and many more.

Precision in Cutting/Depth adjustments reduce make ready time. Ideally suited for short and long rungs. Other salient features are:

• Platen & Frame made of high tensile cast iron for minimum deflection under load machined finished
  to best industry standards, dependable for many years of strenuous use.


• The main Gears Shaft and connecting arms are mounted on Phosphorus Bronze Bushes. Ball/Roller Bearing Mounted Crank Shaft drives the Platen through a pair of high-speed Double Helical Gears (for increased strength) and two pairs of reduction Spiral Gears being lubricated by Grease/Oil.


• Impression adjustment, independent for each side, set with the help of two eccentric bushes and graduated scales.


• Electro-Magnetic Clutch & Brake System eliminates the possibility of time lag or overlap between driving and breaking. Electrically synchronized guards for maximum operator safety. One guard is located at the top of moving platen and the other is attached to the frame, the operator can stop the moving platen with the touch of Safety Guards. For additional protection, Drive Gear, Motor and Fly Wheel are equipped with covers.


• Dwell Timing Device enables settings of delay (cycle time) from .5 to 30 seconds to suit the operational needs of a particular job, a Cycle (impression) counter also provided.

Standard Accessories

• Single Dwell facility.


• Automatic Sheet-Counter.


• 2 Normal Chases.


• 1 Standard M.S. Make-Ready Plate.


• Manual Lubrication system.


• Delivery -feeding tables


• Complete set of service tools.

Accessories on Request

• An imported Hardened & Ground-True "Specific" Make-Ready Plate.


• Steel Chase with Adjustable Frame Bars.


• Automatic Lubrication system.

Reliable sheet separation of the air-suction bottom feeding system with automatic feeding of non-stop operation of the equipment; easy regulation of the positioning structure of the paper with accurate positioning; ensuring the forming precision of ground paper regarding the parts of vertical and cross creasing under the high-speed running of the machine; rotary sizing applicable for any forms of glue lines ;provided with the folder for the suction roller for the stable production in a high-speed state; visible and accurate regulation of the dial under the condition of fine adjustment; mounted with electric counter and automatic delivery unit on the collecting part.

Features:

• Adjustable thickness of glue layer.


• Variable Speed.


• Easy operation and highly efficient.

An ideal way to bind the books with hot - melt glue and give them attractive, strong and durable shape.

A suitable solution to meet your client's need and to keep pace with the modern printing speeds.

Simple and dependable operating system requires only two operators and cuts the costs effectively.

Features:

Two Ply Combined Corrugated Machine Attached with Rotary Sheet Cutter For manufacturing 2 Ply Corrugated Board

File Master multi purpose punching machine power operated suitable for round corner, spiral punching, file making.

Themachine is mainly used for die cutting the ground paper of various envelops, also applicable for other materials.This equipment has a powerful die cutting pressure with accurate positioning, fine adjustment and full-automatic ejecting units highly efficient, Labor-saving and stable in production;provided with automatic arresting gear and four-column stable structure ensuring the stable perfomance and operation of the equipment during the production.

The Sewing Machine is one kind of book binding machinery that sews signatures which have been gathered in order already to form book blocks. It can be widely used for paperbacked books or hardbacked books as well.


OUTPUT
The construction and the working of the machine permits a maximum speed of upto 70 sections per minute.
And depends upto the capability of the operator.

Features:

• Adjustable centre distance between first and last punch.


• Easy operation and high efficency

• Machine is capable to cut radius of 3mm to 8mm with different tools.

Heavy Duty Hand Operated machine to cut the paper or corrugated board.

High speed reel to sheet cutter as well as 2 ply corrugated board. This machine can be operated in alignement of corrugated machine instead of rewind &making rolls of single facer.

For printing Kraft paper &corrugated boards Distinct & precise impression, Instant drying, Extremely simple to operate, Easy accessibility for cleaning

Slotting & corner cutting is done simultaneously over this machine. It is capable of slotting a number of sheets in one stroke. The distance between two slots ans slot depth is adjustable. Two guids are provided to facilitate easy feeding & correct dimension.

This is useful for creasing and cutting simultaneously. The machine is with two pairs of shafts. The front pair is with cutting dies and near pair is with creasing die. The lower Shaft of each pair can be raised or lowered by revolving side wheel depending on ply of the board. For easy feeding two guides are provided.

Hand fed sheet pasting machine is useful for gluringfluted side of board for making 3, 5, 7 ply corrugated board.

Features: