Our Product / Services
We offer a complete product range of Safety Relays Mats
We are leading manufacturer and supplier of Safety Relays Mats pressure-sensitive safety mat is a presence-sensing device (PSSD). When someone steps onto it, embedded contacts change state—triggering a controller or relay to stop hazardous machinery immediately
However, mats alone cannot monitor for open circuits or faults—they need a safety relay or dedicated mat controller to meet standards like ISO 13849 or SIL 3
Safety Mat
Typically 9–15mm thick with rugged, non-slip rubber or PVC surfaces.
Operate at 24VDC and detect 20–30kg pressure to trigger
Durable: millions of cycles, IP65 protection, wide temp range
Mat Controller / Safety Relay
Accepts 4-wire input (two redundant channels) from the mat.
Monitors for open/short circuits, includes auto/manual reset, and activates safety outputs
Brands like Rockwell MatGuard, Banner Engineering SM Series, Schneider, Dold, HTS, Omron offer reliable units with safety category 3–4/PLd–e or SIL 3
Applications
Ideal for safeguarding around:
Injection moulding & stamping machines
Robot cells & welding zones
Material handling and conveyor areas
Presses, lifters, automatic doors
Benefits include cost-effective coverage vs. light curtains, ideal in muddy or crowded environments .
Safety Relay for Safety Mat (24VDC): Tailored for mat use, complies with CE, pairs with ATO mats
Phoenix Contact Safety Relay: Trusted industrial-grade relay , ensures dual-channel monitoring.
Schneider Electric XPSBAC34AP Safety Relay: DIN-rail mount modular relay with redundant safety inputs.
Basic pressure mat Sizes 0.5–1m²; 24V, 4-wire, 12–15mm thick
Rugged IP65 mat Custom sizes, NO/NC options, CE-certified
Safety relay/controller 4-wire input, dual-channel, auto/manual reset, PLe or SIL3 ready
Installing a Reliable Safety Mat System
Select suitable mat: Choose size, thickness, pressure threshold, weather or chemical resistance.
Use proper relay/controller: Ensure it's designed for 4-wire mat inputs with fault monitoring.
Wire redundancy correctly: Mat’s two internal circuits to S11–S12 and S21–S22; jumper feedback Y1–Y2; reset switch S33–S34
Test & certify: Validate fault detection and machine stops according to ISO 13849 or IEC 62061.
Maintain spares and schedule replacements: Relays typically need 5–7year replacements
Pressure-sensitive mat (9–15mm, IP-rated, 20kg activation)
Safety relay/controller (4-wire input, dual-channel, auto/manual reset)
Proper wiring and redundancy to meet functional safety standards
This setup offers reliable, cost-effective protection for hazardous zones. Let me know if you'd like quotes, datasheets, or spec comparisons for specific models or configurations!
Additional Information:
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Packaging Details : We are leading manufacturer and supplier of Safety Relays Mats pressure-sensitive safety mat is a presence-sensing device (PSSD). When someone steps onto it, embedded contacts change statetriggering a controller or relay to stop hazardous machinery immediately
However, mats alone cannot monitor for open circuits or faultsthey need a safety relay or dedicated mat controller to meet standards like ISO 13849 or SIL 3
Safety Mat
Typically 915mm thick with rugged, non-slip rubber or PVC surfaces.
Operate at 24VDC and detect 2030kg pressure to trigger
Durable: millions of cycles, IP65 protection, wide temp range
Mat Controller / Safety Relay
Accepts 4-wire input (two redundant channels) from the mat.
Monitors for open/short circuits, includes auto/manual reset, and activates safety outputs
Brands like Rockwell MatGuard, Banner Engineering SM Series, Schneider, Dold, HTS, Omron offer reliable units with safety category 34/PLde or SIL 3
Applications
Ideal for safeguarding around:
Injection moulding & stamping machines
Robot cells & welding zones
Material handling and conveyor areas
Presses, lifters, automatic doors
Benefits include cost-effective coverage vs. light curtains, ideal in muddy or crowded environments .
Safety Relay for Safety Mat (24VDC): Tailored for mat use, complies with CE, pairs with ATO mats
Phoenix Contact Safety Relay: Trusted industrial-grade relay , ensures dual-channel monitoring.
Schneider Electric XPSBAC34AP Safety Relay: DIN-rail mount modular relay with redundant safety inputs.
Basic pressure mat Sizes 0.51m; 24V, 4-wire, 1215mm thick
Rugged IP65 mat Custom sizes, NO/NC options, CE-certified
Safety relay/controller 4-wire input, dual-channel, auto/manual reset, PLe or SIL3 ready
Installing a Reliable Safety Mat System
Select suitable mat: Choose size, thickness, pressure threshold, weather or chemical resistance.
Use proper relay/controller: Ensure it's designed for 4-wire mat inputs with fault monitoring.
Wire redundancy correctly: Mats two internal circuits to S11S12 and S21S22; jumper feedback Y1Y2; reset switch S33S34
Test & certify: Validate fault detection and machine stops according to ISO 13849 or IEC 62061.
Maintain spares and schedule replacements: Relays typically need 57year replacements
Pressure-sensitive mat (915mm, IP-rated, 20kg activation)
Safety relay/controller (4-wire input, dual-channel, auto/manual reset)
Proper wiring and redundancy to meet functional safety standards
This setup offers reliable, cost-effective protection for hazardous zones. Let me know if you'd like quotes, datasheets, or spec comparisons for specific models or configurations!
Prashant Tempe (Leelavati Automation Pvt Ltd)
Unit No. 809, 8th Floor, The EPI Centre SATTVA The Wadhwa Group, above D-Mart, Chembur(E, Mumbai, Maharashtra 400071 - 40061, India
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