Star Trace Pvt. Ltd. - Magnet

The quick, safe and easy way to lift ferrous materials and work pieces. These are two Pole Permanent Magnetic Lifters. The two poles are at the bottom of the lifter. These lifters use high grade Magnets for producing strong magnetic flux path through the two poles. The lifter is placed on the MS flatblock that is to be lifted.

We are a distinguished Manufacturer, Exporter and Supplier of Plate Magnets. Our Plate Magnets protect equipment from against the damage from tramp metal. These Plate Magnets have low profile design that makes sure that there is a smooth product flow over magnets face. They also feature 4-bolt installation with mounting hardware. We offer Plate Magnets at competitive prices. Features

• Low profile design for smooth product flow over the face of the magnet
• Easy 4 bolt installation with mounting hardware (included)

Flush FaceFlush Face Star Trace Plate Magnets deliver optimum tramp metal separation performance when used in above-the-flow chute or belt application. When installed over the material flow, the powerful Flush Face plate magnets deliver continuous magnetic protection for down stream processing equipment by lifting ferrous tramp out of the product flow stream. Exposed PoleStar Trace's Exposed Pole plate Magnets are engineered to deliver high performance tramp metal separation in low volume applications. These applications are for below-the flow installations where the product flows over the magnet face. Spout MagnetsStar Trace diverter Spout Magnets provide maximum ferrous tramp metal separation in high volume chute applications where wash-off can be a problem. Spot Magnets employ a primary diverter to prevent tramp metal "wash-off". A secondary diverter reduces product degradation by ramping the product over the downstream chute edge. Self-Cleaning Spout MagnetStar Trace's Self - Cleaning Spout Magnet provides ferrous tramp metal removal, in chute applications, with remote cleaning. Air cylinders are used to swing magnet and spout face away from chute. While the cylider is moving the Self-Cleaning Spout Magnet, the spout face stops. separating it from the magnet. Once the magnet is separated from the spout face the collected tramp iron is discaded. Air cylinders return both magnet and spout face back to operating position. Rare Earth (Neodymium) Spout MagnetFine particle size separation is now available in a plate magnet. This magnet is substantially stronger than conventional plate magnets. Located in chutes, this rare earth , magnet can capture weakly magnetic iron in dry or wet product flows. This magnet features two liquid tight diverters to prevent captured tramp iron wash-off. Manufactured in two different strengths and in widths to match your chute. Flat Conveyor Plate MagnetIdeal for wide conveyors, this plate magnet can be manufactured to match your conveyor width. Available in several thicknesses and strengths to effectively remove tramp metal that has fallen on the conveyor. Located prior to packaging machinery. this plate magnet is currently being used for single layer products such as: cookies, crackers, chips, pretzels, textiles, fiberglass, etc. This magnet measures 6-3/16" long, with the product flow, by 1-5/16" thick. Manufactured in widths to match your conveyor.

Widely used in industries such as cement, power, ore, glass etc., these Suspension Magnets offer permanent magnetic field, and no electric hook ups are required. These Suspension Magnets are used for removing ferrous impurities in quarries, and mining operations. These Suspension Magnets are designed to offer high efficiency of separation, and feature heavy impact plate. Features

• Permanent magnet field
• No electrical hook ups
• Compact design
• Heavy duty impact plate
• Stainless steel angled cleats

Options

• Stainless steel plates
• Turn buckles
• Easy clean stripper pan
• Suspension kit for fixed mounting to conveyor frame

SelectionSelection this type magnetic separator depends on the

• Feed material
• Size
• Feed depth
• Depends on width and speed of your belt conveyor

ApplicationsIt used in wide applications like

• Cement industry
• Power industry
• Ore industry
• Ceramic industry
• Non-metallic ore industry
• Metal industry
• Chemical industry
• Glass industry
• Paper-making industry
• Building industry
• Sugar refining industry
• Pharmaceutics industry
• Food industry

Typical Applications

• Removal of ferrous materials in mining operations.
• Separation of ferrous contamination in quarries.
• Magnetic extraction of ferrous particles in wood processing.
• Recover ferrous metal in waste management process

we manufacture, export and supply best quality of hump magnets. These hump magnets are manufactured according to the specific requirements of customers and demand of market meeting international quality norms and standards. In order to achieve perfect hump magnets, we used only certified raw materials, which are procured from customer rented raw materials suppliers. We have well-trained engineers who are well-versed with modern technology which help in producing unbeatable quality hump magnets at very economic prices. about hump magnets

• ideal for ferrous tramp metal separation in gravity systems star trace hump magnet separators are adaptable to either round pipe or rectangular chute transfer lines
• employing two heavy duty diverters equipped spout magnets positioned so that product flowing through the hump is forced into the magnetic fields
• star trace humps take advantage of the offset flow of the material and insure maximum tramp metal removal from the product flow
• the hinged magnets are gas kited and clamped tightly to the hump housing for maximum product and dust containment during processing operation
• they swing open for removal of captured tramp metal. Ruggedly constructed from stainless steel and with welded flange mounting systems to fit chute or pipe applications, star trace hump separators are available in different sizes.
• custom sizes are available for special application
• features
  • all stainless steel construction and mild steel construction available on the request of the customers, inlet and outlets are easily accommodated custom designs, which also available on the request of customers
  • note : technical data specification subject to change plate magnets can be made on request customers have to simply send us their technical data and application, required for our engineers.

we are one of the leading manufacturers, exporters, and suppliers of the high quality barrel magnets. The barrel magnets offered by us are made from superior quality raw materials. We are backed and supported by highly skilled and well-experienced professionals who are committed for providing superior quality of barrel magnets. In order to achieve quality and customer satisfaction, we send all barrel magnets for multistage quality test, which is performed by our quality control team. about barrel magnets

• this separator offers final magnetic action in large volume foods
• chemical, pharmaceuticals, etc. Are packaged in barrels similar type containers
• these units are the output of lots of requests for a portable type magnetic separator for using in a final separating action as materials of large containers
• the bank of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate
• a unit of standard construction has stainless steel tubes with mild steel frame, flange and handles
• on stainless steel units the frame, flange and handles are also of stainless steel
• note : technical data and specification subject to change. Special barrel magnets can be made on request, customers have to just send their technical data and application required for our engineers.

STAR TRACE Electromagnets OnOff capability and be controlled in automated sheet metal handling system. Through the application of controlled DC electrical Current, electromagnets offer controlled holding power and on- command release of ferrous steel parts. Provide concentrated holding power and high responsiveness in manual or automatic applications.

we, star trace are renowned manufacturer, exporter, and supplier of the highest quality bullet magnets. The bullet magnet is easily installed with compression type couplings and is available in sizes ranging from 3 to 6 diameters. Rare earth bullet magnets provide an exceptionally powerful magnetic field to capture fine particles previously unattainable. Our bullet magnets is easily cleaned by opening the hinged door to remove the magnet from the line. about bullet magnets

• once the magnet is away from the line a quick pull on the magnet element allows all captured tramp metal to fall off
• aerodynamically shaped with a solid stainless steel nose cone, the flow through design of the round bullet magnets allows the magnet to be used anywhere in a pneumatic line system
• it can be used ahead of processing equipment and bulk load out to assure product purity and protect machinery from tramp metal damage
• the nose cone diverter and magnet assembly of the bullet is designed to maintain a balanced flow through the housing thereby maintaining uniform velocity in line flow
• ideal for dilute phase systems, typical bullet magnet applications include: movement of powder and granular flour, chemical, plastic, food stuff, pharmaceutical and mineral materials
• note : technical data and specification subject to change. Special bullet magnets can be made on request of customers they have to just send their technical data and application, required for our engineers.

we are dealing in the manufacture, export, and supply of rectangular lifting magnets. The rectangular lifting magnets offered by us are for handling steel plates, bars, billets, sections and tubes. These rectangular lifting magnets can be custom designed and manufactured to meet customer's requirement. The construction of these rectangular lifting magnets is similar with cast steel shell and poles fabricated from low carbon steel. about rectangular lifting magnets

• very long loads can be handled with two or more magnets spaced on a spreader beam to maintain equilibrium and ensure adequate supply factor
• .

our company takes great pride in manufacturing, exporting, and supplying circular lifting magnets. The shells of our circular lifting magnets are made of highly permeable steel casting that is as per is: 449 (bss-1617). These circular lifting magnets are properly machined and provide the most efficient and accurate magnetic circuit. The periphery of the circular lifting magnets is heavily ribbed giving an added mechanical strength and an increase in the radiation surface to help cooling. about circular lifting magnets

• the center and outer poles are machined using highly permeable magnet steel that has cored recesses arrangements. This protects the heads through tensile bolts. Its terminal box is specially designed to ensure protection while it is in operation.
• .

We offer Ferrite Magnets. Composed of barium or strontium ferrite, the ferrite magnets are sintered permanent magnets. The ferrite magnets are a few of the most popularly used magnets. We manufacture the ferrite magnets using special machining techniques in an unmagnified state. The ferrite magnets have good resistance to demagnetization. The hard and brittle ferrite magnets is low in cost. manufacturing processvery fine ferrite powder undergoes pressing in a die and later, it undergoes sintering. Each dense ferrite magnet is manufactured in this way. Ferrite magnets are either wet or dry pressed. Consequence of wet pressing is better magnetic properties but poorer physical tolerances. The ferrite magnets that are manufactured by sintering process are given finish machining. Till the time finish machining is not done, surface finishes and tolerances are not acceptable. application areamotors loudspeakers toys decorative items

we are quality conscious company engaged in manufacturing, exporting, and supplying superior quality heavy duty drawer magnets. These standard drawer magnets are developed and manufactured using the best quality raw materials and by proficient professional to ensure complete satisfaction of customers. Our range of drawer magnets offers best performance to the customers. These drawer magnets are available at market leading prices. drawer - in - housing (ez-cleaning)benefits

• improve product purity
• product processing equipment from
• ferrous metal damage
• introduction
  • drawer-in-housings are designed and developed for ferrous metal separation in a wide variety of dry processing applications
  • the main body of the housing consists of a row, or most commonly rows, of round magnetic tubes that are assembled into drawers
  • each row of magnetic tubes is aligned on alternating centers from the row directly above or below it
  • as product flows into the top of the housing, it is forced to cascade in a zigzag pattern from row to row over the magnetic tube
  • this cascading effect ensures maximum tramp metal capture since the product comes in direct and repeated contact with a magnet as it travels through the housing
  • as ferrous metal passes through the magnetic field, it is held to the tubes and separated from the products
  • the metal must now be cleaned from the tubes on a regular basis to prevent buildup and subsequent wash- off back into the product flow
  • operation
    • the ez-clean drawer-in-housing is designed to simplify the cleaning process to encourage frequent and quick removal of collected tramp metal
    • to initiate cleaning, the operator pulls two handles on the front of the housing, removing the magnetic drawer from the product flow
    • as the drawer is pulled out, each magnetic tube passes through a seal which wipes the accumulated metal from the tubes
    • a catch pan is located under the tubes on the front of the housing to collect the metal for analysis or disposal
    • features
      • ez-clean operation
      • new reduced height, designed for replacing manual clean housings
      • 304 stainless steel construction
      • neoprene gasket material for dust control
      • hinged rear access door
      • collection pan for metal
      • positive locking clamps for drawer
      • options
        • ceramic or rare earth magnetic materials
        • custom sizes and transitions available
        • food grade gasket material
        • finish and welding treatments available
        • 50 mgoe rare earth magnetic material
        • imized treatment of magnetic tubes for abrasive products
        • alternate tube spacing available for special applications
        • self- cleaning drawer operation package
        • 316 l stainless steel
        • specifications
          • magnetic grate tubes 1 diameter
          • 2 vertical and horizontal tube facing is standard
          • fda white buna wiper seals
          • neo= 43 mgo ematerial, ceramic= 8material
          • 8mm stainless steel housing and flanges
          • neoprene gasket material standard
          • note : technical data specification subject to change drawer magnets can be made on request of customers they have to simply send us their technical data and application, required for our engineers.

The Alnico Magnets which we provide have excellent temperature stability coupled with high residual induction. High energies characterize Alnico Magnets that are primarily composed of alloys of aluminum, nickel and cobalt. The Alnico Magnets are manufactured through two different processes like casting or sintering. The sintered Alnico Magnets offer comparatively lower magnetic properties but better mechanical characteristics. One of the most commonly used of all Alnico Magnets is cast alnico 5, which is extensively used for various applications like rotating machinery, meters, instruments, sensing devices, and holding applications, to name a few. About Alnico Magnets

• Machining or drilling cannot be accomplished by ordinary methods as alnico is hard and brittle material
• The holes are cored in at the foundry and the magnets are cast close to final size before machine finishing to closer tolerances
• It also has a low coercive force, and can be easily demagnetized if not handled properly
• To obtain maximum performance of alnico 5, its magnetic length has to be approximately 5 times its pole diameter or equivalent diameter
• Manufacturing Methods
  • These Alnico Magnets are manufactured using different processes such as casting or sintering
  • The cast magnets are manufactured by pouring a molten metal alloy into a mold and then further processing it through various heat-treat cycles
  • The resulting magnet has a dark gray exterior appearance, and may have a rough surface
  • The machined surfaces have a shiny appearance similar to steel
  • Sintered magnets are manufactured by compacting fine alnico powder in a press, and then sintering the compacted powder into a solid magnet

In general, the elements are melted together and milled into a power that is dry-pressed to shape in the presence of a magnetic field. The material is then inte-red, aged, ground to dimension, magnetizem and tested. They are called "rare earth" magnets because the elements of neodymium and samarium are classified as such in the lanthanides section of the Periodic Table of the Elements.

Permanent suspension magnet are designed for high separation performance in over-the- belt conveyor applications. These heavy duty permanent magnets incorporation all welded construction are particularly effective in removing tramp metal in high volume applications.

We offer two types of Rare Earth Magnets including Neodymium and Samarium. Neodymium has high resistance to demagnetization, Low working temperature for heat and excellent ambient temperature. Owing to these attributes, Neodymium is used in magnetic separator, linear actuators, microphone assemblies, servomotors, DC motors (automotive starters). Moreover, Samarium has high resistance to demagnetization, high energy (magnetic strength is strong for its size) and good temperature stability, suitable for computer disc drives, sensors, traveling wave tubes and linear actuators. Manufacturing Rare Earth MagnetsIn general, the elements are melted together and milled into a power that is dry-pressed to shape in the presence of a magnetic field. The material is then inte-red, aged, ground to dimension, magnetizem and tested. They are called "rare earth" magnets because the elements of neodymium and samarium are classified as such in the lanthanides section of the Periodic Table of the Elements. Rare Earth TolerancesFor as pressed material, tolerance on the thickness (direction of magnetization) is +/- .127mm. Other Dimensions are +/- 2.5% or +/-.254mm, whicherer is greater. According to Magnet Materials Producers Association (MMPA) standards, visual imperfections such as hairline cracks, porosity and minor chips are commonly found in sintered metallic magnets. A chipped edge is considered acceptable if no more than 10% of the surface is missing. Cracks are acceptable as long as they do not extend across more then 50% of of pole surface. Rare Earth MachiningSince rare earth magnet material is prone to chipping and cracking, it does not lend itself to conventional machining methods. It can, however, be abrasively ground, but only with the use of liberal amounts of coolant. The coolant minimizes heat fracturing and the risk of fires caused by oxidized grinding dust. Rare Earth Magnetizing and HandlingRare earth magnets are very brittle and very strong magnetically. Therefore, it is crucial to handle these magnets with extreme care to avoid personal injury and damage to the magnets. Fingers can be severely pinched between attracting magnets. Magnets can be chip if allowed to "Jump at" an attracting object. It is highly recommended that when constructing rare earth magnetic assemblies, they be magnetized after assembly.

STAR TRACE's Industrial Prong Magnets are designed to extract the ferrous materials from the slurry or liquid raw materials in order to purify the material in the production process. Strong magnetic tubes filter the flow and extract the unwanted ferrous metal. The unit is simply connected to the existing pipeline via flanged or threaded ends. Simple and easy access is possible using the quick release lid. Cleaning of the magnets is easily accomplished by removing the cover plate of the housing and sliding out each magnet assembly.

The Magnet is made of High Intensity Strontium Ferrite Magnets and is guaranteed for the Magnetic Power throughout the life of installation. A Non - Magnetic Stainless steel Plate is provided to cover the poles of Magnet. There is no need for any electrical supply or maintenance.

We are a leading suspension magnet manufacturer and one of the preeminent suppliers in india. Our highest quality industrial suspension magnet, which is machined using most reliable raw materials to ensure excellence of products. Our highly qualified and experienced professionals always strive for perfection of our suspension electro magnet. These electromagnetic suspensions offered by us are sent for stringent quality check-up before supplying to the customers to ensure their satisfaction. Our range of suspension electro magnet is easily and cheaply accessible in the markets. benefits

• powerful ferrous metal separation
• on off capability
• introductionstar trace suspended electromagnets are designed for separating of ferrous metal from a variety of over- the- belt conveyor purposes. Proven in industries such as mining, recycling, tire shredding, pulp & paper, and construction & demolition, star traces suspended electromagnets offer superior strength and reliability. These electro magnet are used in high volume low (less than 150mm) product depth applications, suspended electromagnets offer deep reach capacity and the ability to be turned on & off. Installation options include in-line and cross-belt configurations to meet the specific needs of your applications. operationas the product on a conveyor belt runs under the powerful magnetic field, ferrous material is pulled out of the product flow and held to the face of the magnet. While using a manual-clean model, the collected tramp metal is held in place for as long as the unit has power. For cleaning the unit, the power source must simply be turned off, which instantly releases the metal from the magnets hold. with self-cleaning models, continuous cleaning is made possible by a heavy-duty clad belt that encircles the magnet on a series of rotating pulleys. As ferrous metal is attracted and held by the magnet, the moving belt carries the collected metal outside of the magnetic field where it is then released beyond the product flow. options
  • self-cleaning package
  • custom sizes and designs
  • special power supplies
  • specifications
    • non-combustible coolant
    • external expansion tank
    • insulated copper coils aluminum coils
    • manganese impact plate
    • lift lugs
    • 1 year limited warranty on coils.
    • tolerancespressed dimensions are either +- 2% or +- 0.5mm whichever is greater. Cut dimension are either +- 3% or +-0.5mm, whichever is greater. Thickness tolerances are normally ground to +- 0.1mm.visual imperfections such as cracks, porosity, voids, surface finish, etc., (commonly found in sintered ceramic magnets) do not constitute cause for rejection. magnetizing and handlingmaterial of ferrite magnet is extremely brittle and can chip or breakable if dropped on a hard surface, or if allowed to jump at on attracting object. Handle with care. The weakest grade of ceramic material is grade 1, which is typically non-oriented. Grades 5 and 8 are oriented ceramic material. Grade 8 is the strongest ceramic magnet material available (refer to properties chart below). When making magnetic assemblies with ferrite, it is typically easier for production purposes to magnetize the product after assembly. machiningsince ferrite material is so brittle, it requires special machining techniques and equipments. We are fully equipped to cut and grind ceramic material to customers specifications.

Pipeline Magnets Strong magnetic tubes filter the flow and extract the unwanted ferrous metal. The unit is simply connected to the existing pipeline via flanged or threaded ends. Simple and easy access is possible using the quick release lid.

STAR TRACE's Industrial Magnetic Head Pulleys provide effective way to remove ferrous contaminant from powdery, schistose and granulate material, like ore, coal, waste, sand and etc. Industrial Magnetic head Pulleys are composed of 360 degree magnetic core protected by rotatable stainless steel cover and a axis of rotation. In practice, surface of Pulley will be wrapped by belt, so as material flow over it. Ferrous contaminant will be attracted at belt and be conveyed out of material. In many applications, it's possible to replace an existing head pulley with a permanent magnetic head pulley, on a size-for- size basis. A wide range of diameters, widths, and shaft sizes are available.

Our company is engaged in manufacturing, exporting and supplying a wide assortment of Hand Magnet. Hand Magnet is extensively used to collect the scattered iron pieces from the floor during industrial applications like casting, drilling, machining, etc. Also, this Hand Magnet is suitable for selection of iron granules from iron powder. We offer circular or rectangular type Hand Magnet that comprise of permanent magnets to ensure powerful attraction. Clients can avail premium quality Hand Magnet from us in the required specifications at fair prices.

Star Trace is engaged in the manufacturing and supplying of superior quality Circular Lifting Magnets in the market. Our Circular Lifting Electro Magnets are of robust cast and bolted or fabricated construction designed for handling Solid Slabs, Steel Ingots, Bloom Billets, Pig Iron, Light finished parts, Scrap and gives maximum reliability, efficient and economical performance in the most arduous service condition. Besides, we are one of the major Circular Magnetic Lifters Manufacturers in the business. Shells of Star Trace Lifting Magnets are made from high permeability Steel Casting as per IS: 449 (BSS- 1617), properly machined, to provide the most efficient Magnetic Circuit. The periphery of the magnet is heavily ribbed to give added mechanical strength and an increased radiation surface to aid cooling. Center & Outer Poles are machined from high permeability Magnet Steel with Cored recesses arrangement to protect heads of through tensile bolts. The faces of poles from spigot joints in Magnet shell, the outer poles of larger Magnets are skirted for added protection. The pole shoes are easily replaceable. Terminal Box is designed to ensure protection whilst in operation and is of double entry type enabling the leads from the coils to be sealed in a separate cavity. The outside cable is brought through a gland into this second compartment ensuring no possibility of moisture entering the windings. Magnetizing Coils for magnet size up to 900 mm dia is pure annealed wire wound and above these are strip wound. The glass insulation of class H standard with Fibre glass NOMEX tape forming an interlayer makes coil withstand high temperature. Bumping Plates are of high grade Manganese Steel Casting as per IS - 276 with heavy ribs for added strength. These are clamped in position by the center and outer poles offering complete protection to the coil. The magnets are suspended with three legged STRING CHAINS made of best quality forged steel terminating in a forged ring. A two core cable is provided for connection with the supply and suitable Insulated plug and socket ensure easy operation.