Star Trace Pvt. Ltd. - Magnetic Separators

• Foundry Industries.
• Glass Industries.
• Timber Industries.
• Plastic Industries.
• Boiler Industries.
• E-Waste Industries.
• Aluminum Industries

• Electronic waste disposal (refrigerator dismantling line).
• Separation of aluminum cans and ferrous metals.
• Separate non-ferrous metals from the bottom ash of boiler.
• Separate aluminum or copper block from the sections of abandoned cars.
• Separate non-ferrous metals from the glass scrap.
• Separate non-ferrous metal impurities in some production lines(such as plastic recycling production line).
• Separate non-ferrous metals from recycled plastic doors and windows.
• Separate non-ferrous metals from the wood.

• Rich experience in design and production can ensure mature product technology, stable performance and reliable quality.
• Mass production, mature technology, stable quality.
• Simple structure, easy and convenient to install, operate and maintain.
• Complete secure facilities, full functions.
• Beautiful appearance, retainer plates and door panels are stainless steel wiredrawing board, high-grade lock.

We are celebrated Manufacturer, Exporter and Supplier of Wet Drum Magnetic Separator. Wet Drum Magnetic Separators offered by us, are available in the diameters of 1200 mm and 916 mm with lengths up to 3000 mm. This Wet Drum Magnetic Separator offers enhanced metallurgical performance. It has components such as tank, drum with magnet yoke, and drive package which make it efficient. Also, these Wet Drum Magnetic Separators are available with us at competitive prices. STL's wet permanent magnetic separators are offered in sizes of dia.1200 mm and 916mm in Lengths of up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishing/cleaning applications. Each type can be supplied in single drum or multiple drum stages of taco nite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance. STL's magnetic wet separator dia 916 x 300 mm is the smallest full scale separator in the 916 series and is primarily used for pilot plant tests. The separator can be delivered in concurrent, counter current and counter rotation versions. STL's magnetic wet separator for laboratory use have drum dimensions dia. 600 x 285 mm and dia. 200 x 100 mm and are suitable for batch or continuous testing. The test results from the STL laboratory separators correspond closely to those obtained in full scale operation. STL's magnetic wet separators have been developed in close cooperation with the Swedish mining industry for treatment of magnetite. A prime consideration in its advanced engineering design has been high capacity, improved metallurgical performance and highest availability. The separator is constructed as a separate unit consisting of drum with magnet yoke, tank and drive package, all mounted on a heavy-duty frame. The design of the frame allows any number of units to be connected in series as multi-stage installation. This design offers a flexible flow sheet layout.

STAR TRACE Magnetic Drum Separator is primarily designed and manufactured as low field intensity type separator. They have an open magnetic system with the magnetic poles located in one plain. Low field intensity separator is employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnet content of dry type minerals. Working of Permanent Magnetic Drum Separator: After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder. The polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate. Concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic type roller, brush type roll unloading ore is carried out with . Non-magnetic or weakly magnetic type minerals are left with the pulp slurry in the discharge groove, that is tailings.

• Highest grades of magnetic material including Neodymium-Iron-Boron (rare earth), Samarium-Cobalt (rare earth), Ceramic and Alnico.
• Dust tight 304 stainless steel housing construction.
• 1/4" x 2" x 2" angle iron inlet and outlet flanges.
• Access door for inspection and maintenance.
• Adjustable feed gate to meter product flow.
• Adjustable magnet positioning for optimum separation.
• Continuous cleaning discharges ferrous contaminants separate from product flow.
• Inlet has a fixed diverter to direct product flow over magnet.
• Outlet has splitter for ferrous and non-ferrous product discharge.

• Most economical automatic iron removing equipment for large volume for dry powders, granules & crushed materials.
• Suitable for any dry material.
• Remove fine iron particles and iron oxides from mixed materials.
• Silica, Sand, minerals, etc.
• Glass, pharmaceuticals, cement, metal recovery and plastic industries.

• Half Countercurrent Tank (CTB).
• Direct Flow Tank (CTS).
• Countercurrent Tank (CTN).

• Powerful magnetic zone approximately of 135 Deg fixed inside rotating SS Drum.
• Material is fed from hopper/tray on drum, tramp iron is held on drum and non magnetic material falls, iron is taken away held by magnet and then falls when away from magnet zone.
• Magnet Drum is supplied with fixing blocks and Shaft for adjustment.
• Complete Drum Separator machine is supplied with hopper, vibrating feeding tray and gear/motor assembly.
• Available in Single / double and triple drum complete unit.
• Made with Strontium ferrite magnets.
• Electro Magnetic drums are made using Aluminum or Copper conductors.
• Automatic self cleaning mechanism.
• High volume throughputs.
• Enhanced separation compared to equipment such as Magnetic Pulleys.
• Low maintenance.
• Minimal spare parts required.
• Robust design.
• Different magnet configurations available suited to individual needs.
• Drum housing can be designed to suit space limitations.
• Wide range of Drum diameters and widths available