Trasy Enterprises

Kurla West, Mumbai, Maharashtra

Hot Melt Coater Specification: This machine will make rolls of 300mm (Max.) width & Max 600mm dia. Of 270 micron PVC with hot melt glue and silicon paper. Also can make 100m rolls of 80 micron LDPE coated with hot melt on 3” paper core. 

Machine Type: Die coating 

Max. Size of coating: 300mm, GSM: 15 to 60 Max. Speed of coating : Speed 0- 15 mpm 

M/c specifications: 

1. Unwind : (2 Sets) 

To hold 310 mm max. width material. 600 mm Dia. Max. 76 MM core ID. Powder Brake Web Guide 

2. Coating Station:

Die coating. Accurate Temp. Control. All silicon rolls dynamic balanced. Back up roller Pneumatically operated 

3. Lamination Nip: 

Dynamic balanced Metal roll & Silicone roll Operation & pressure Pneumatic Drive to the nip 

4. Rewind : 

To hold 310 mm max. width material. 400 mm Dia. Max. 76 MM core ID. Tapper tension controlled winding. AC Drive for controlled winding. And Turret Winder for LDPE wrap winding.

5. Permelter: 

Tank capacity 12 Lit. Melting Capacity 12 Lit/hr liquid tank capacity 6 Lit. Pump Capacity 0.4 Lit/Min Accurate Temp. Control. Accurate flow control 

6. Hot melt Hose:

To Supply 0.4 Kgs/hr Length 2 m Accurate Temp. Control. 

7. Dimensions:

7 m X 1.5 m X 1.5 m  Total Electrical Load : Motors 6 HP, Heaters 5.1 KW

Description

A. Applied range: DRT1100 Hot Melt Coating Machine Suitable for fabric compound production

B. Technical parameters:

1. Coating method: Carving roll transfer coating (hot melt glue is coated on rollers with dot, then transferred to material)

2. Max. available coating width: 1300mm

3. Coating quality: 10-50g/m2The amount of glue applied depends on the carving state of the carving roll.

4. Max. line speed: 50m/min

5. Length of all roller surface: 1400mm

6. Max. rewinding diameter:600-800 mm (depends on your coating weight)

7. Max. unwinding diameter: 1000mm

8. Unwinding equipment: 2 set

9. Rewinding equipment: 1 set

10. RP120 hot melt sprayer: 1 set ,

11. Melt glue speed: 120kg/h (EVA.3000 centipoise 165)

12. Length of glue-carrying pipe: 4m (1 piece)

13. Temperature: 230

14. Power: app. 40KW

15. Power supply: 415V±15% 50Hz

16. The quantity of glue can be adjusted independently or synchronously with the main machine

17. Oil temperature heater 24KW 1set

C. Main working parts

a) Machine rack

b) First and second unwinding part

c) Rewinding part 

d) Glue melt tank(RP120)

e) Coating, laminating & roller part 

Hot Melt Coater Specification: Model HMC 6

Machine Type: Die Coating

Max. Size of coating : 150mm, GSM: 20 to 80, Max.

Speed of coating : Speed 15 mpm. Till 40mm tape you can run at 15 mpm. @ 40 GSM.

Bigger sizes or Higher GSM will be proportionally less speed. Eg. 100 mm will run at 10 mpm.

Synchronized coating thickness with speed.

Automatic coating with PLC and Touch Screen.

1. Unwind:2 Stations

To hold 150 mm width of

Silicon paper / Tape Cloth rolls.

76 MM core ID.

Powder Brake

2. Coating Station:

Slot Die coating,

Accurate Temp. Control.

All silicon rolls dynamic balanced.

Back up roller Pneumatically operated.

AC Drive for coating roller.

3. Lamination Nip:

Dynamic balanced Metal roll, Silicone roll

Operation & pressure Pneumatic

AC Drive to the nip

4. Rewind:

To hold max. 150 mm width material.

300 mm Dia. Max.

76 MM core ID.

Taper tension-controlled winding.

AC Drive for controlled winding.

5. Permelter:

Tank capacity 5 Lit.

Melting Capacity 5 Lit/hr

Dry tank capacity: 5 Lit.

liquid tank capacity 0.5 Lit.

Pump Capacity 0.5 Lit/Min

Accurate Temp. Control.

6. Hot melt Hose

To Supply 5 Kgs/hr

Length 2 m

Accurate Temp. Control.

DIMENTIONS: 6’X 4’X 4’

Total Electrical Load: Motors 3 HP + Heaters 6 KW

Machine is mainly composed of coating and base material feed unit, the traction unit, coating unit, oven and hot air systems, cooling device, winding unit, electrical control and relevant control instrument, etc.

Trasy Enterprises manufactures a wide range of standard coating & laminating machinery and equipment. We are specialists in the design & building of laminating machinery for many products and we have a standard range of laminating machines that have been designed variety of products. If we don't have a standard laminating machine that will suit your product, we can design a laminator that will suit your product and your budget. Our laminating machines are designed to laminate most of the materials and we have a built a wide range of machines over the last 20 years. We have a range of foam laminating machines that is designed specifically for foam and other difficult to laminate materials. If you require a laminator for any product at all, please contact us, we may be able to help.Solvent base Coating machines, we specialize in Reverse roll coating, Coma Coating, Three roll coating and Gravure coating systems with Infrared open tunnel dryers and hot air drying tunnels. Generally these machine used for dry lamination.Constant speed outfeed nip synchronised with winder gives the best result.We also deal in high speed dry lamination machines.