Zetta WATT Private Limited

Electronic City, Bangalore, Karnataka

Product Description

• India’s first Dual spindle high-speed flyer machine designed for winding linear/opened stators used in split air conditioners and refrigerator coils.

Features

• Standalone dual spindle high speed flyer machine design for winding linear/opened stator motor coils with thin wire.
• Machine design facilitates automatic wire routing and wrapping on terminal pins of the job.
• Automatic wire cut & grip functionality eliminates operator intervention.
• Ergonomically designed component holding jigs ensure quick load and unload of the component.
• Robust base frame with cast iron base plate which enhances vibration absorption while maintaining structural rigidity
• Electro-magnetic wire tension control which can be set through PLC, can be programmed to output different tension values for different stages of winding, increasing flexibility to achieve complex winding and routing patterns.

Product Description

• This dual station machine is designed to wind internal stators/in-flux motor stators. With a fully automatic needle-type winding head engineered to carry wire through the stator slots, copper consumption is drastically reduced compared to conventional winding techniques.

Features

• Completely automatic operation with Needle Type Winding Head (Single and Dual Station options) engineered to carry wire through the stator slots with high speeds.
• The machines are PLC-controlled and deliver a high level of accuracy with AC Servo motors coupled to precision mechanics in each axis.
• Automatic Core Indexing driven by AC servo motor with infinitely programable indexing angle to achieve different winding positions and wire routing paths.
• Coordinated movement of winding head, core indexer, and head traverse to achieve very complex wire routing configurations with ease.
• An optimum combination of mechanical, pneumatic, and electronic systems incorporated in the machine provides high performance coupled with reliable operations and simplicity in maintenance.
• Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing.
• Robust machine frame to dampen the vibrations & withstand large loads generated during high-speed winding.

The DMW 1 Drone Motor Winding Machine is designed for efficiently winding drone motors. This new machine operates at 415V with a frequency of 50Hz. Made of durable metal and plastic, it comes in a sleek grey color. The electric-powered DMW 1 model is packaged in a sturdy cardboard box for safe delivery.

Feartures:

• Flyer-type winding head.
• Automatic core indexing and servo actuated finger opening.
• Automatic wire cut and gripping (for four station machine).
• Manual wire hook, cut and component clamp (for single station machine).
• Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better winding quality and flexibility in routing.
• Material exhaust sensing with Smart-Detect system to judge adequacy of material available on the spool at the beginning of each cycle reduces material wastage (Optional).
• High performance multi-axes controller in stand-alone mode with multi-program memory and PC Interface.
• Flexible menu driven programming through Windows based Graphical User Interface (external PC) and user defined operation sequencing coupled with a powerful set of intelligent functions for achieving complex winding configurations with exceptional ease.

Product Description

• India’s first indigenously developed two-wheeler hub motor winding machine, the HMW 300 is designed to accommodate the most common sizes of hub motor stators.

Features

• Flyer-type winding head.
• Automatic core indexing, pneumatically actuated wire cutting and wire gripping, servo actuated finger opening.
• Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing.
• Material exhaust sensing with a Smart-Detect system to judge the adequacy of material available on the spool at the beginning of each cycle reduces material wastage (Optional).
• High-performance multi-axes controller in stand-alone mode with multi-program memory and PLC interface.
• Flexible menu-driven programming through Windows-based Graphical User Interface (external PC) and user-defined operation sequencing coupled with a powerful set of intelligent functions for achieving complex winding configurations with exceptional ease.

Product Description

• Mid-Drive Motor Winding Machine
• A versatile needle winding machine for 2 & 3 wheeler traction motors and drone motor coils, featuring 5 winding and 4 routing axes, ideal for handling multiple wires & high fill-factor designs.

Features

• Single station needle type winding head which is designed for handling multi-strand wire winding.
• Nozzle tilting functionality with servo-controlled nozzle actuation allows inter/intra phase wire routing.
• Automatic wire grip and cut-through pneumatically actuated mechanisms eliminate operator interventions.
• 9 servo-controlled axes work in tandem to achieve the requisite movements required for winding multi-pole internal stator winding with multi-strand wire and high slot fill factor.
• A robust base frame with a welded base plate gives the machine base appropriate mass to dampen the vibrations and support the functional parts of the machine.

This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques.

 Features:

• Completely automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds.
• The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis.
• Automatic core indexing driven by direct drive motor with infintiely programmable indexing angle to achieve different winding positions and wire routing paths.
• Coordinated movement of winding head, core indexer and head traverse to achieve very complex wire routing configurations with ease.
• Optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provide high performance coupled with reliable operations and simplicity in maintenance.
• Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better winding quality and flexibility in routing.
• Robust machine frame to dampen the vibrations and withstand large loads generated during high-speed winding.

Indias first Dual spindle high-speed flyer machine designed for winding linear/opened stators used in split air conditioners and refrigerator coils. Features Standalone dual spindle high speed flyer machine design for winding linear/opened stator motor coils with thin wire. Machine design facilitates automatic wire routing and wrapping on terminal pins of the job. Automatic wire cut & grip functionality eliminates operator intervention. Ergonomically designed component holding jigs ensure quick load and unload of the component. Robust base frame with cast iron base plate which enhances vibration absorption while maintaining structural rigidity Electro-magnetic wire tension control which can be set through PLC, can be programmed to output different tension values for different stages of winding, increasing flexibility to achieve complex winding and routing patterns.

India’s first indigenously developed two-wheeler hub motor winding machine, the HMW 300 is designed to accommodate the most common sizes of hub motor stators. Features Flyer-type winding head. Automatic core indexing, pneumatically actuated wire cutting and wire gripping, servo actuated finger opening. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing. Material exhaust sensing with a Smart-Detect system to judge the adequacy of material available on the spool at the beginning of each cycle reduces material wastage (Optional). High-performance multi-axes controller in stand-alone mode with multi-program memory and PLC interface. Flexible menu-driven programming through Windows-based Graphical User Interface (external PC) and user-defined operation sequencing coupled with a powerful set of intelligent functions for achieving complex winding configurations with exceptional ease.

A versatile needle winding machine for 2 & 3 wheeler traction motors and drone motor coils, featuring 5 winding and 4 routing axes, ideal for handling multiple wires & high fill-factor designs. Features Single station needle type winding head which is designed for handling multi-strand wire winding. Nozzle tilting functionality with servo-controlled nozzle actuation allows inter/intra phase wire routing. Automatic wire grip and cut-through pneumatically actuated mechanisms eliminate operator interventions. 9 servo-controlled axes work in tandem to achieve the requisite movements required for winding multi-pole internal stator winding with multi-strand wire and high slot fill factor. A robust base frame with a welded base plate gives the machine base appropriate mass to dampen the vibrations and support the functional parts of the machine.

This uniquely designed needle-type winding machine can wind both internal as well as external pole stators. The machine uses high-dynamic direct drive motors and is capable of handling thick conductors and high winding speeds. Features Completely automatic operation with Needle Type Winding Head (Single and Dual Station options) engineered to carry wire through the stator slots with high speeds. The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic core indexing driven by AC servo motor with infinitely programmable indexing angle to achieve different winding positions and wire routing paths. Coordinated movement of winding head, core indexer and head traverse to achieve very complex wire routing configurations with ease. Optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provide high performance coupled with reliable operations and simplicity in maintenance. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better winding quality and flexibility in routing. Robust machine frame to dampen the vibrations & withstand large loads generated during high-speed winding.