Zetta WATT Private Limited

Electronic City, Bangalore, Karnataka

Specifically designed to wind high fill factor BLDC motors and special purpose motor coils with precision mechanics. Features Flyer-type winding head Automatic core indexing, pneumatically actuated wire cutting and gripping, servo actuated finger opening Electronic wire tension control through PLC to achieve precise tension; programmable tension for different stages of winding facilitates better winding quality and flexibility in routing Material exhaust sensing with Smart-Detect system to judge adequacy of material available on the spool at the beginning of each cycle, reducing material wastage (optional) High-performance multi-axes controller in stand-alone mode with multi-program memory and PC interface Flexible menu-driven programming through Windows-based graphical user interface (external PC) and user-defined operation sequencing, coupled with a powerful set of intelligent functions for achieving complex winding configurations with exceptional ease

This dual station machine is designed to wind internal stators/in-flux motor stators. With a fully automatic needle-type winding head engineered to carry wire through the stator slots, copper consumption is drastically reduced compared to conventional winding techniques. Features Completely automatic operation with Needle Type Winding Head (Single and Dual Station options) engineered to carry wire through the stator slots with high speeds. The machines are PLC-controlled and deliver a high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic Core Indexing driven by AC servo motor with infinitely programable indexing angle to achieve different winding positions and wire routing paths. Coordinated movement of winding head, core indexer, and head traverse to achieve very complex wire routing configurations with ease. An optimum combination of mechanical, pneumatic, and electronic systems incorporated in the machine provides high performance coupled with reliable operations and simplicity in maintenance. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better-winding quality and flexibility in routing. Robust machine frame to dampen the vibrations & withstand large loads generated during high-speed winding.

Product Description

• Segment Winding Machine
• The machine is designed to wind round conductors and finds application in winding segmented pole stators and axial flux motor coils in the EV sector.

Features

• Segment Winding Machine SMW 100S is designed to wind round conductors in EV motors.
• A sturdy and robust structure with the best utilization of floor space makes the machine ergonomically better for higher productivity and longer life
• High torque spindle driven by AC servo motor with belt drive.
• Servo wire feeding for automatic lead length.
• Online enamel scraping for terminals

This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques.

Features:

• Automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds.
• The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis.
• Automatic core indexing driven by direct drive motor with infinitely programmable indexing angle to achieve different winding positions and wire routing paths.
• Coordinated movement of winding head, core indexer and head traverse to achieve very complex wire routing configurations with ease.
• Optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provide high performance coupled with reliable operations and simplicity in maintenance.
• Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better winding quality and flexibility in routing.
• Robust machine frame to dampen the vibrations and withstand large loads generated during high-speed winding.
• Synchronised Pneumatic nozzle felt for easy wire routing operations.

SEGMENT WINDING MACHINE The machine is designed to wind round conductors and finds application in winding segmented pole stators and axial flux motor coils in the EV sector. Features Segment Winding Machine SMW 100S is designed to wind round conductors in EV motors. A sturdy and robust structure with the best utilization of floor space makes the machine ergonomically better for higher productivity and longer life High torque spindle driven by AC servo motor with belt drive. Servo wire feeding for automatic lead length. Online enamel scraping for terminals

The machine is designed to wind both rectangular as well as round conductors of large cross-sections. It finds application in the winding of segmented pole stators and axial flux motor coils (that require tailstock) in the EV segment. Features Segment Winding Machine SWM 250 is designed to wind square, rectangular as well as round conductors used in EV motors. A sturdy and robust structure with the best utilization of floor space makes the machine ergonomically better for higher productivity and longer life. High torque spindle coupled to geared AC servo motor, handles single and dual conductors with ease. Servo-controlled traverse spindle allows for complex winding such as orthocylic winding and variable pitch winding.

This Single station machine is designed to wind internal stator/in-flux motor stators. With a fully automatic needle type winding head engineered to carry wire through the stator slots, the copper consumption is drastically reduced compared to conventional winding techniques. Features Completely automatic operation with Needle Type Winding Head engineered to carry wire through the stator slots with high speeds. The machines are PLC controlled and deliver high level of accuracy with AC Servo motors coupled to precision mechanics in each axis. Automatic core indexing driven by direct drive motor with infinitely programmable indexing angle to achieve different winding positions and wire routing paths. Coordinated movement of winding head, core indexer and head traverse to achieve very complex wire routing configurations with ease. Optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provide high performance coupled with reliable operations and simplicity in maintenance. Electronic wire tension control through PLC to achieve precise tension. Programmable tension for different stages of winding facilitates achieving better winding quality and flexibility in routing. Robust machine frame to dampen the vibrations and withstand large loads generated during high-speed winding.