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Automatic Linear Bottle Washing Machine is suitable to wash glass bottles. Machine equipped with six washing stations can be interchangeable as per specific customers requirements. This Linear Bottle Washer provides 3 water wash & 3 air wash for positive & pressurizing washes of bottles. All contact parts made from stainless steel 316 and non-contact parts made from stainless steel 304 materials. Bottle invert into neck down position and nozzles enters into bottle during washing cycle to meet GMP requirements. Automatic Linear Bottle Washing Machine is ideal and economic choice for online Sterile Vial Filling Line. Machine is having uses in Pharmaceutical, Cosmetic, Food, Chemical & allied industries. |
Salient Features | ||
A complete cGMP model | ||
All contact parts are made from high quality Stainless Steel 316L and argon arc welded | ||
All exposed parts are made from Stainless Steel 304/hard chrome plated/brass for corrosion free long life. | ||
The unit built on S.S. Square pipe frame and totally encompassed with S.S. Coverings | ||
Washing section is totally covered with acrylic cabinet. | ||
No Container - No Washing system. | ||
No washing - No water supply system. | ||
Quick change over with minimum use of tools. | ||
Variable AC frequency drive for speed adjustment. | ||
Low water consumption. | ||
Digital counter for counting production output. | ||
Fixed top nozzles at each washing station ensures external washing of vials/bottles at the same time of internal washing. | ||
Flow of washing Medias stop during the indexing of chain saves utilities. | ||
Easily cleanable & Inter changing facility. |
Process Operation | ||
Containers feed from the de-cartooning station are received on an In feed turn table. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials/bottles for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in out-feed tray/directly feed to tunnel. |
Model | ALBW-50 | ALBW-100 |
Production Rate | 30 to 50 Containers/Minute | 50 to 100 Containers/Minute |
Input Specification (Container Diameter) | 25mm to 70mm | 25mm to 70mm |
Power Specification | - | - |
Main Machine | 0.75 H.P. | 1.50 H.P. |
Pumping Station | 2.25 H.P. | 2.25 H.P. |
Loading Platform | 0.25 H.P. | 0.25 H.P. |
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
Optional Accessories: | Pumping Station | Pumping Station |
- | Inspection Station | Inspection Station |
- | Loading Platform | Loading Platform |
- | Programmable Logic Control with GUI | Programmable Logic Control with GUI |
Input Utilities: | - | - |
Fresh Water | 5 Liters / Minute | 10 Liters / Minute |
DM water | 10 Liters / Minute | 20 Liters / Minute |
WFI water | 5 Liters / Minute | 10 Liters / Minute |
Air | 30 CFM@5 Bar | 30 CFM@5 Bar |
Change Parts | Infeed Worm, Infeed Star wheel | Infeed Worm, Infeed Star wheel |
- | Infeed Inverter, Exit Feed Worm | Infeed Inverter, Exit Feed Worm |
- | Exit Star wheel, Exit Inverter | Exit Star wheel, Exit Inverter |
Overall Dimension: | 2300mm x 850mm x 915mm | 2300mm x 1000mm x 915mm |
Description | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
High Speed Automatic Rotary Ampoule & Vial Washing Machine is specially designed to wash Ampoule & Vial with minimum contact of machine parts with container. Machine with specially designed Gripper system holds the container from Neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.
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Model: | AVRW-120 | AVRW-240 |
Production Rate: | 70 to 120 Containers/Minute | 90 to 240 Containers/Minute |
Input Specification: | - | - |
Ampoule Diameter | 9mm to 21.5mm | 9mm to 21.5mm |
Ampoule Height | 60mm to 140mm | 60mm to 140mm |
Vial Diameter | 14mm to 56mm | 14mm to 56mm |
Vial Height | 32mm to 110mm | 32mm to 110mm |
Power Specification: | 4 H.P., 3 Phase 50 Hertz, 4 wire system | 4 H.P., 3 Phase 50 Hertz, 4 wire system |
Optional Accessories: | Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine | Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine |
Utility: | Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size | Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size |
Water Tank & Pump: | 3 nos. each with 25 Liters Capacity & Centrifugal pump | 3 nos. each with 25 Liters Capacity & Centrifugal pump |
Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) | 2450mm (L) X 2000mm (W) X 1300mm (H) |
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Model: | AAVC-60 | AAVC-120 |
Production Rate | 30 to 60 Bottles/Minute | 60 to 120 Bottles/Minute |
Input Specification | - | - |
Container Diameter | 25mm to 60mm | 25mm to 60mm |
Container Height | 45mm to 110mm | 45mm to 110mm |
Power Specification | - | - |
Main Machine | 1.00 H.P. | 1.00 H.P. |
Blower | 0.50 H.P. | 0.50 H.P. |
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
Utility | Air – 30 CFM @ 5 bar | Air – 30 CFM @ 5 bar |
Optional Accessories | Air Filter & Regulator | Air Filter & Regulator |
- | Bottle Inspection Station | Bottle Inspection Station |
Change Parts | Infeed Worm | Infeed Worm |
- | Infeed Inverter | Infeed Inverter |
- | Exit Star Wheel | Exit Star Wheel |
Overall Dimension | 2000mm (L) x 850mm (W) x 915mm (H) | 2000mm (L) x 1000mm (W) x 915mm (H) |
Salient Features | ||
Compact GMP model. | ||
No Bottle - No Filling system. | ||
Single Operator for two operations. | ||
All contact parts made of AISI SS 316 material with easy removal system for easy cleaning. | ||
Machine construction in AISI SS 304 material. | ||
Infeed turn table for automatic feeding of bottles. | ||
Diving Nozzle for Foam free filling. | ||
Very High Fill Accuracy. | ||
Automatic In-feed and Exit of Bottles. | ||
Minimum Change Over time. | ||
Variable AC frequency drive for speed adjustment. | ||
Digital bottle counter for counting production output. |
Process Operation | ||
Empty washed & sterilized ampoules fed into in-feed hopper from the left hand side of the machine to receiving rack. The moving rack which moves horizontally collect one ampoule from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch. | ||
The machine performs the following operations: | ||
Ampoule feeding by in-feed hopper, cassettes and ampoule transfer into transport rack. | ||
One ampoule advanced per machine stroke. | ||
Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling. | ||
Rotation of ampoules neck in the pre- heating and heating station. | ||
Elimination of burdened-off ampoule tips by clippers and ejection into a separate container. |
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
Each independent filter plenum is provided with filter integrity sample ports. | ||
The equipments conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points. | ||
Provision for ports to allow introduction of validation thermocouples in each zone. | ||
The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment. | ||
All filter modules have differential pressure gauges to monitor pressure. | ||
Pressure switches with high and low alarms | ||
When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination. |
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We are the main supplier of this product.
We are the main supplier of this product.
Multitip Tablet Punches
Snap Tab Tablet Punches
Animal Shape Tablet Punches
Master Hobs of Tablet
Prepicked & Teflon Tablet Punches
Amoung the many factor that go into steel selection for the manufacturer ofPunches & Dies for the tabletare tonnaged required, chemical atmosphere, abrasive nature of the product, turret speed; cup depth, location of embossing, bisect land and physical condition of press.
For general punches application oil hardened non-shrinking steelSgrade are chosen because they combine high toughness and low to medium wear resistance. The Principal alloying elements in this steel are manganese, silicon and chromium, tungsten, moly & dennum in percentage wise. It is applicable to all pharmaceutical industries in normal application ,
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
We are the main supplier of this product.
Multijet Ampoule & Vial Washing Machine is a simple, compact, versatile and a reliable ampoule & vial Washing machine, with the latest GMP demand. The machine is enclosed in stainless steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations. |
Salient Features | ||
Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media. | ||
Sound design concept of pressure tank for reverses & continuous supply of washes medias. | ||
Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing. | ||
Acrylic top cover for clear view of washing events taking place in the machine | ||
On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing. | ||
All contact parts of washing media are of S.S. | ||
In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down. |
Process Operation | ||
The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent |
Salient Features | ||
No Tube - No Filling" system. | ||
Suitable for filling, sealing coding of Aluminum tube as well as plastic LAMI tubes by changing over the sealing device. | ||
Electrical jacketed S. S. Hopper with thermostatic control to keep the material hot, while filling for a smooth flow of material. | ||
Machine is provided with stirring device, so that no active ingredients in the material can stick to the inner wall of hopper. | ||
All contact parts made of S. S. 16 material. | ||
Relay electrical control system with operating panel with start, stop, and inch. | ||
Variable A.C. drive motor for the speed adjustment. |