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Our Complete range of products are High Speed Automatic Rotary Ampoule AND Vial Washing Machine, Automatic Ampoule Washing Machine, Rotary Vial Washing Machine, Rotary Bottle Washing Machine and Automatic Linear Bottle Washing Machine.
| high speed automatic rotary ampoule & vial washing machine is specially designed to wash ampoule & vial with minimum contact of machine parts with container. Machine with specially designed gripper system holds the container from neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic rotary ampoule & vial washing machine is widely uses in pharmaceutical, veterinary & biotech industry for performance & cgmp demanding customers. |
| salient features | ||
| all contact parts with the internal surface of ampoules/vials and the wash media are made of aisi ss 316l stainless steel | ||
| other parts are made from engineering plastic, fda approved or aisi ss 304 stainless steel | ||
| all finishes, welding joints are processed, treated & equipment selected in accordance with cgmp standards | ||
| 18 jets for 6 internal washing zones | ||
| 15 cassette of grippers each having 2 grippers | ||
| suitable for 1ml to 25ml ampoule & 2ml to 100ml vials | ||
| washing sequence can be made as per customers requirements | ||
| 3 pumps and 3 tanks of 25 liters each | ||
| each washing zone with independent circuit to avoid contamination | ||
| automatic infeed and exit of ampoules/vials | ||
| output capacity of up to 240 ampoules/vials per minute | ||
| process operation | ||
| ampoules/vials feed from the infeed tray are received on an infeed feedworm then moves on infeed starwheel. The grippers picks up the ampoule/vial from infeed star wheel and invert it in neck down position over washing needles and move along with the needle bar for washing. On completion of a cycle, washed ampoules/vials are again inverted to neck upward position and feed to output star wheel. Washed ampoules/vials received from output starwheel can be collected on output tray or can be pushed to tunnel | ||
| Model: | AVRW-120 | AVRW-240 |
| Production Rate: | 70 to 120 Containers/Minute | 90 to 240 Containers/Minute |
| Input Specification: | - | - |
| Ampoule Diameter | 9mm to 21.5mm | 9mm to 21.5mm |
| Ampoule Height | 60mm to 140mm | 60mm to 140mm |
| Vial Diameter | 14mm to 56mm | 14mm to 56mm |
| Vial Height | 32mm to 110mm | 32mm to 110mm |
| Power Specification: | 4 H.P., 3 Phase 50 Hertz, 4 wire system | 4 H.P., 3 Phase 50 Hertz, 4 wire system |
| Optional Accessories: | Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine | Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine |
| Utility: | Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size | Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size |
| Water Tank & Pump: | 3 nos. each with 25 Liters Capacity & Centrifugal pump | 3 nos. each with 25 Liters Capacity & Centrifugal pump |
| Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) | 2450mm (L) X 2000mm (W) X 1300mm (H) |
| Automatic Ampoule Washing Machine is specially designed to wash Ampoule with minimum contact of machine parts with Ampoules. Machine with specially designed Gripper system holds the Ampoule from Neck and invert the Ampoule till the washing operation completed and again after washing release the Ampoule on outfeed feedworm system in vertical position ensures positive wash of Ampoules. Machine is suitable to wash 1ml to 10 ml Ampoules with the help of change parts, Ampoule feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the Ampoule from neck and invert the Ampoule and move it further on rotary moving system for washing process. |
| Salient Features | ||
| Complete cGMP model | ||
| Suitable for vial sizes from 5ml to 100ml without any change parts (No change parts required) | ||
| No Vial No Washing system eliminates wastage of water & air | ||
| Easy cleaning & maintaining | ||
| Machine is equipped with PLC system. | ||
| Stops supply of water & air when acrylic doors opened during operation. | ||
| Indication & alarm in PLC. | ||
| Normal water required for washing & no hot water required | ||
| When there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables. | ||
| Imported Gear motor for main drive, unscrarnbler and scrambler | ||
| Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine. | ||
| Process Operation | ||
| Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC. | ||
| Automatic Rotary Vial Washing Machine is specially designed to wash Vial with minimum contact of machine parts with Vials. Machine with specially designed Gripper system holds the Vial from Neck and invert the Vial till the washing operation completed and again after washing release the Vial on outfeed feedworm system in vertical position ensures positive wash of Vials. Machine is suitable to wash 2ml to 100 ml Vials with the help of change parts, Vial feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the Vial and move it further on rotary moving system for washing process. | |||||||||
| Salient Features | ||
| Complete cGMP model. | ||
| Higher production output capacity of 240 Vials per Minute. | ||
| All contact parts with the internal surface of Container and the wash media are made from AISI 316L Stainless Steel. | ||
| Non contact parts are made from engineering plastic, AISI SS 304 or other FDA approved material. | ||
| All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards. | ||
| Machine provides 3 water washes & 3 Air washes. | ||
| Complete flexibility with user for washing cycle. | ||
| 18 Jets for 6 internal washing zones. | ||
| 15 Cassette of Grippers each having 2 Grippers. | ||
| Suitable for 2ml to 100ml Vials. | ||
| Washing sequence can be made as per customers requirements. | ||
| 3 Pumps and 3 Tanks of 25 liters each. (Optional) | ||
| Each washing zone with independent circuit to avoid contamination. | ||
| Automatic Infeed and Exit of containers. | ||
| Machine is equipped with PLC system & printing facility with passwords. | ||
| Container unit counter with display in the control panel | ||
| Machine can use as a sole machine or inline. | ||
| Digital speed indicator for current output | ||
| Process Operation | ||
| Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Vials are again inverted to neck upward position and feed to output star wheel. Washed Vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request | ||
| high speed automatic rotary ampoule & vial washing machine is specially designed to wash ampoule & vial with minimum contact of machine parts with container. Machine with specially designed gripper system holds the container from neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic rotary ampoule & vial washing machine is widely uses in pharmaceutical, veterinary & biotech industry for performance & cgmp demanding customers. | ||
| salient features | ||
| all contact parts with the internal surface of ampoules/vials and the wash media are made of aisi ss 316l stainless steel | ||
| other parts are made from engineering plastic, fda approved or aisi ss 304 stainless steel | ||
| all finishes, welding joints are processed, treated & equipment selected in accordance with cgmp standards | ||
| 18 jets for 6 internal washing zones | ||
| 15 cassette of grippers each having 2 grippers | ||
| suitable for 1ml to 25ml ampoule & 2ml to 100ml vials | ||
| washing sequence can be made as per customers requirements | ||
| 3 pumps and 3 tanks of 25 liters each | ||
| each washing zone with independent circuit to avoid contamination | ||
| automatic infeed and exit of ampoules/vials | ||
| output capacity of up to 240 ampoules/vials per minute | ||
| process operation | ||
| ampoules/vials feed from the infeed tray are received on an infeed feedworm then moves on infeed starwheel. The grippers picks up the ampoule/vial from infeed star wheel and invert it in neck down position over washing needles and move along with the needle bar for washing. On completion of a cycle, washed ampoules/vials are again inverted to neck upward position and feed to output star wheel. Washed ampoules/vials received from output starwheel can be collected on output tray or can be pushed to tunnel | ||
| Model: | AVRW-120 | AVRW-240 |
| Production Rate: | 70 to 120 Containers/Minute | 90 to 240 Containers/Minute |
| Input Specification: | - | - |
| Ampoule Diameter | 9mm to 21.5mm | 9mm to 21.5mm |
| Ampoule Height | 60mm to 140mm | 60mm to 140mm |
| Vial Diameter | 14mm to 56mm | 14mm to 56mm |
| Vial Height | 32mm to 110mm | 32mm to 110mm |
| Power Specification: | 4 H.P., 3 Phase 50 Hertz, 4 wire system | 4 H.P., 3 Phase 50 Hertz, 4 wire system |
| Optional Accessories: | Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine | Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine |
| Utility: | Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size | Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size |
| Water Tank & Pump: | 3 nos. each with 25 Liters Capacity & Centrifugal pump | 3 nos. each with 25 Liters Capacity & Centrifugal pump |
| Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) | 2450mm (L) X 2000mm (W) X 1300mm (H) |
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| Salient Features | ||
| The specially designed cups are provided on the platform to accommodate any size of Bottle from 100 ml to 500 ml. | ||
| Easy loading and unloading with two rows. | ||
| Individual solenoid valve for each washing sequence. | ||
| Pumps and tanks are mounted on parable stand for easy maintenance. | ||
| Compact GMP model. | ||
| Geneva mechanism. | ||
| Four internal, one external and one air wash. | ||
| Washing Sequences and positioning of washing stations can be interchanged as required for liquid oral & injectable. | ||
| Stationary nozzles eliminate contamination of water cycles. | ||
| Process Operation | ||
| The bottles are loaded on rotating platform where bottles are getting cleaned in a series of operations. The bottle holder i.e. nylon cups are specially designed to accommodate bottles with varying neck diameter and bottle diameter. The bottles are placed in an inverted position in cups. The external cleaning of the bottles is done by spraying showers. Solenoid valves are provided to enable the regulation of timings and sequence of various washing media to suit specific requirement. | ||
| Model | ARBW-64 | ARBW-100 |
| Production Rate | 40 to 60 Bottles/Minute | 60 to 100 Bottles/Minute |
| Direction of movement | Clockwise | Clockwise |
| Input Specification: | - | - |
| Round Shape | - | - |
| Diameter | 30mm to 100mm | 30mm to 80mm |
| Height | 50mm to 270mm | 50mm to 270mm |
| Square Shape | - | - |
| Length | 30mm to 100mm | 30mm to 80mm |
| Width | 10mm to 50mm | 10mm to 50mm |
| Height | 58mm to 190mm | 58mm to 190mm |
| Power Specification: | = | - |
| Main Motor | 0.5 H.P. | 0.5 H.P. |
| Pumps | 1 H.P. x 2 = 2 H.P. | 1 H.P. x 2 = 2 H.P. |
| Electric Heater | 3 K.W. | 3 K.W. |
| Electrical Characteristics: | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Air Pressure Required: | 6 bar@5 CFM | 6 bar@5 CFM |
| Tank Capacity: | 75 Liters, SS 304 (2 Nos.) | 75 Liters, SS 304 (2 Nos.) |
| Water Cycle: | 4 Inner + 1 Outer | 4 Inner + 1 Outer |
| Working Height: | 850mm to 900mm | 850mm to 900mm |
| Change Parts: | (A) Neck Diameter: Bottle holding pocket. | (A) Neck Diameter: Bottle holding pocket. |
| - | (B) Flat Container: Special type of cup. | (B) Flat Container: Special type of cup. |
| Overall Dimension: | 1500mm (L) x 1750mm (W) x 1300mm (H) | 1500mm (L) x 1750mm (W) x 1300mm (H) |
| Automatic Linear Bottle Washing Machine is suitable to wash glass bottles. Machine equipped with six washing stations can be interchangeable as per specific customers requirements. This Linear Bottle Washer provides 3 water wash & 3 air wash for positive & pressurizing washes of bottles. All contact parts made from stainless steel 316 and non-contact parts made from stainless steel 304 materials. Bottle invert into neck down position and nozzles enters into bottle during washing cycle to meet GMP requirements. Automatic Linear Bottle Washing Machine is ideal and economic choice for online Sterile Vial Filling Line. Machine is having uses in Pharmaceutical, Cosmetic, Food, Chemical & allied industries. |
| Salient Features | ||
| A complete cGMP model | ||
| All contact parts are made from high quality Stainless Steel 316L and argon arc welded | ||
| All exposed parts are made from Stainless Steel 304/hard chrome plated/brass for corrosion free long life. | ||
| The unit built on S.S. Square pipe frame and totally encompassed with S.S. Coverings | ||
| Washing section is totally covered with acrylic cabinet. | ||
| No Container - No Washing system. | ||
| No washing - No water supply system. | ||
| Quick change over with minimum use of tools. | ||
| Variable AC frequency drive for speed adjustment. | ||
| Low water consumption. | ||
| Digital counter for counting production output. | ||
| Fixed top nozzles at each washing station ensures external washing of vials/bottles at the same time of internal washing. | ||
| Flow of washing Medias stop during the indexing of chain saves utilities. | ||
| Easily cleanable & Inter changing facility. | ||
| Process Operation | ||
| Containers feed from the de-cartooning station are received on an In feed turn table. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials/bottles for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in out-feed tray/directly feed to tunnel. | ||
| Model | ALBW-50 | ALBW-100 |
| Production Rate | 30 to 50 Containers/Minute | 50 to 100 Containers/Minute |
| Input Specification (Container Diameter) | 25mm to 70mm | 25mm to 70mm |
| Power Specification | - | - |
| Main Machine | 0.75 H.P. | 1.50 H.P. |
| Pumping Station | 2.25 H.P. | 2.25 H.P. |
| Loading Platform | 0.25 H.P. | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories: | Pumping Station | Pumping Station |
| - | Inspection Station | Inspection Station |
| - | Loading Platform | Loading Platform |
| - | Programmable Logic Control with GUI | Programmable Logic Control with GUI |
| Input Utilities: | - | - |
| Fresh Water | 5 Liters / Minute | 10 Liters / Minute |
| DM water | 10 Liters / Minute | 20 Liters / Minute |
| WFI water | 5 Liters / Minute | 10 Liters / Minute |
| Air | 30 CFM@5 Bar | 30 CFM@5 Bar |
| Change Parts | Infeed Worm, Infeed Star wheel | Infeed Worm, Infeed Star wheel |
| - | Infeed Inverter, Exit Feed Worm | Infeed Inverter, Exit Feed Worm |
| - | Exit Star wheel, Exit Inverter | Exit Star wheel, Exit Inverter |
| Overall Dimension: | 2300mm x 850mm x 915mm | 2300mm x 1000mm x 915mm |
| Description | ||
| Automatic Linear Bottle Washing Machine is suitable to wash glass bottles. Machine equipped with six washing stations can be interchangeable as per specific customers requirements. This Linear Bottle Washer provides 3 water wash & 3 air wash for positive & pressurizing washes of bottles. All contact parts made from stainless steel 316 and non-contact parts made from stainless steel 304 materials. Bottle invert into neck down position and nozzles enters into bottle during washing cycle to meet GMP requirements. Automatic Linear Bottle Washing Machine is ideal and economic choice for online Sterile Vial Filling Line. Machine is having uses in Pharmaceutical, Cosmetic, Food, Chemical & allied industries. | ||
| Salient Features | ||
| A complete cGMP model | ||
| All contact parts are made from high quality Stainless Steel 316L and argon arc welded | ||
| All exposed parts are made from Stainless Steel 304/hard chrome plated/brass for corrosion free long life. | ||
| The unit built on S.S. Square pipe frame and totally encompassed with S.S. Coverings | ||
| Washing section is totally covered with acrylic cabinet. | ||
| No Container - No Washing system. | ||
| No washing - No water supply system. | ||
| Quick change over with minimum use of tools. | ||
| Variable AC frequency drive for speed adjustment. | ||
| Low water consumption. | ||
| Digital counter for counting production output. | ||
| Fixed top nozzles at each washing station ensures external washing of vials/bottles at the same time of internal washing. | ||
| Flow of washing Medias stop during the indexing of chain saves utilities. | ||
| Easily cleanable & Inter changing facility. | ||
| Process Operation | ||
| Containers feed from the de-cartooning station are received on an In feed turn table. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials/bottles for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in out-feed tray/directly feed to tunnel. | ||
| Model | ALBW-50 | ALBW-100 |
| Production Rate | 30 to 50 Containers/Minute | 50 to 100 Containers/Minute |
| Input Specification (Container Diameter) | 25mm to 70mm | 25mm to 70mm |
| Power Specification | - | - |
| Main Machine | 0.75 H.P. | 1.50 H.P. |
| Pumping Station | 2.25 H.P. | 2.25 H.P. |
| Loading Platform | 0.25 H.P. | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories: | Pumping Station | Pumping Station |
| - | Inspection Station | Inspection Station |
| - | Loading Platform | Loading Platform |
| - | Programmable Logic Control with GUI | Programmable Logic Control with GUI |
| Input Utilities: | - | - |
| Fresh Water | 5 Liters / Minute | 10 Liters / Minute |
| DM water | 10 Liters / Minute | 20 Liters / Minute |
| WFI water | 5 Liters / Minute | 10 Liters / Minute |
| Air | 30 CFM@5 Bar | 30 CFM@5 Bar |
| Change Parts | Infeed Worm, Infeed Star wheel | Infeed Worm, Infeed Star wheel |
| - | Infeed Inverter, Exit Feed Worm | Infeed Inverter, Exit Feed Worm |
| - | Exit Star wheel, Exit Inverter | Exit Star wheel, Exit Inverter |
| Overall Dimension: | 2300mm x 850mm x 915mm | 2300mm x 1000mm x 915mm |
Ampoule External Washing Machine is designed to wash the outer surface of round shaped Ampoules. Machine washes the outer sides of Ampoules and eliminates the particles that are formed on the Ampoules, which are previously filled and sealed.
Salient Features:-
Complete cGMP model
Suitable for Ampoule sizes from 1ml to 20ml without any change parts (No change parts required)
No Ampoule No Washing system eliminates wastage of water & air
Easy cleaning & maintaining
Machine is equipped with PLC system.
Stops supply of water & air when acrylic doors opened during operation.
Indication & alarm in PLC.
Normal water required for washing & no hot water required
When there is no Ampoule on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables.
Imported Gear motor for main drive, unscrarnbler and scrambler
Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine.
| Multijet Ampoule & Vial Washing Machine is a simple, compact, versatile and a reliable ampoule & vial Washing machine, with the latest GMP demand. The machine is enclosed in stainless steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations. |
| Salient Features | ||
| Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media. | ||
| Sound design concept of pressure tank for reverses & continuous supply of washes medias. | ||
| Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing. | ||
| Acrylic top cover for clear view of washing events taking place in the machine | ||
| On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing. | ||
| All contact parts of washing media are of S.S. | ||
| In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down. | ||
| Process Operation | ||
| The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent | ||
| Model | ALBW-50 | ALBW-100 |
| Production Rate | 30 to 50 Containers/Minute | 50 to 100 Containers/Minute |
| Input Specification (Container Diameter) | 25mm to 70mm | 25mm to 70mm |
| Power Specification | - | - |
| Main Machine | 0.75 H.P. | 1.50 H.P. |
| Pumping Station | 2.25 H.P. | 2.25 H.P. |
| Loading Platform | 0.25 H.P. | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories: | Pumping Station | Pumping Station |
| - | Inspection Station | Inspection Station |
| - | Loading Platform | Loading Platform |
| - | Programmable Logic Control with GUI | Programmable Logic Control with GUI |
| Input Utilities: | - | - |
| Fresh Water | 5 Liters / Minute | 10 Liters / Minute |
| DM water | 10 Liters / Minute | 20 Liters / Minute |
| WFI water | 5 Liters / Minute | 10 Liters / Minute |
| Air | 30 CFM@5 Bar | 30 CFM@5 Bar |
| Change Parts | Infeed Worm, Infeed Star wheel | Infeed Worm, Infeed Star wheel |
| - | Infeed Inverter, Exit Feed Worm | Infeed Inverter, Exit Feed Worm |
| - | Exit Star wheel, Exit Inverter | Exit Star wheel, Exit Inverter |
| Overall Dimension: | 2300mm x 850mm x 915mm | 2300mm x 1000mm x 915mm |
| Multijet Ampoule & Vial Washing Machine is a simple, compact, versatile and a reliable ampoule & vial Washing machine, with the latest GMP demand. The machine is enclosed in stainless steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations. |
| Salient Features | ||
| Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media. | ||
| Sound design concept of pressure tank for reverses & continuous supply of washes medias. | ||
| Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing. | ||
| Acrylic top cover for clear view of washing events taking place in the machine | ||
| On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing. | ||
| All contact parts of washing media are of S.S. | ||
| In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down. | ||
| Process Operation | ||
| The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent | ||
| Model: | AAVW-340 |
| Production Rate | 30 to 110 Vials/Min. |
| - | 90 to 160 Ampoules/Min. |
| Input Specification | - |
| Ampoule Dia: | 10mm to 21.5mm |
| Ampoule Height: | 60mm to 140mm |
| Vial Dia.: | 15mm to 56mm |
| Vial Height: | 56mm to 110mm |
| Power Specification | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz |
| Utility | - |
| Distilled Water: | 2 kg/cm² |
| Air: | 20 CFM @ 5 bar |
| Overall Dimension | 990mm (L) X 860mm (W) X 940mm (H) |
Multijet Ampoule & Vial Washing Machine is a simple, compact, versatile and a reliable ampoule & vial Washing machine, with the latest GMP demand. The machine is enclosed in stainless steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations.
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| Technical Specification | ||||||||||||||||||||||||||||
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| Automatic External Vial Washing Machine is designed to wash the outer surface of round shaped Vials. Machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed. | ||
| Salient Features | ||
| Complete cGMP model | ||
| Suitable for vial sizes from 5ml to 100ml without any change parts (No change parts required) | ||
| No Vial No Washing system eliminates wastage of water & air | ||
| Easy cleaning & maintaining | ||
| Machine is equipped with PLC system. | ||
| Stops supply of water & air when acrylic doors opened during operation. | ||
| Indication & alarm in PLC. | ||
| Normal water required for washing & no hot water required | ||
| When there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables. | ||
| Imported Gear motor for main drive, unscrarnbler and scrambler | ||
| Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine. | ||
| Process Operation | ||
| Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC. | ||
| Description | ||
| Automatic External Vial Washing Machine is designed to wash the outer surface of round shaped Vials. Machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed. | ||
| Salient Features | ||
| Complete cGMP model | ||
| Suitable for vial sizes from 5ml to 100ml without any change parts (No change parts required) | ||
| No Vial No Washing system eliminates wastage of water & air | ||
| Easy cleaning & maintaining | ||
| Machine is equipped with PLC system. | ||
| Stops supply of water & air when acrylic doors opened during operation. | ||
| Indication & alarm in PLC. | ||
| Normal water required for washing & no hot water required | ||
| When there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables. | ||
| Imported Gear motor for main drive, unscrarnbler and scrambler | ||
| Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine. | ||
| Process Operation | ||
| Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC. | ||
| description | ||
| automatic linear vial washing machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customers requirements. This linear vial washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from aisi ss 316l and non-contact parts from aisi ss 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet gmp requirements. Automatic linear vial washing machine is ideal and economic choice for online sterile vial filling line. | ||
| salient features | ||
| a complete cgmp model | ||
| all contact parts made from s.s. 316l | ||
| entire frame covers & non contact parts made out from ss 304 | ||
| easy cleanable & inter changing facility | ||
| machine provides 4 water washers & 3 air washers | ||
| complete flexibility with user for washing cycle | ||
| feeding online vial transferring chain through turn table | ||
| "no vial - no washing system | ||
| no washing - no water supply system | ||
| nozzles enter into the container during washing cycle to meet cgmp requirement | ||
| low water consumption | ||
| quick change over with minimum use of tools | ||
| microprocessor based variable ac frequency drive for speed control | ||
| vial counter for counting the final production output | ||
| process operation | ||
| containers feed from the de-cartooning station are received on an infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel. | ||
| Model: | ALVW-80 | ALVW-150 |
| Production Rate: | 40 to 80 Vials/Minute | 80 to 150 Vials/Minute |
| Input Specification:(Container diameter) | 15mm to 35mm | 15mm to 35mm |
| Power Specification: | - | - |
| Main Machine: | 0.75 H.P. | 0.75 H.P. |
| Pumping Station: | 2.25 H.P. | 2.25 H.P. |
| Loading Platform: | 0.25 H.P. | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz |
| Optional Accessories: | - | - |
| Vial Loading Platform | Vial Loading Platform | |
| Vial Inspection Station | Vial Inspection Station | |
| Pumping Station | Pumping Station | |
| Programmable Logic Control with GUI | Programmable Logic Control with GUI | |
| Utility: | - | - |
| Fresh Water | 5 Liters/Minute | 10 Liters/Minute |
| DM Water | 10 Liters/Minute | 20 Liters/Minute |
| WFI | 5 Liters/Minute | 5 Liters/Minute |
| Air | 30 CFM@5 bar | 30 CFM@5 bar |
| Overall Dimension: | 2300mm (L) X 850mm (W) X 915mm (H) | 2300mm (L) X 1000mm (W) X 915mm (H) |
ompact GMP modelAll contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304Minimum change over parts from 1ml to 20ml ampoule sizeNo Ampoule No Filling systemAmpoule neck centering during gas flushing and filling operationsPossibility of nitrogen gas flushing before, during and after fillingFull accessibility allows easy maintenanceMachine equipped with pre-warming stationMinimum change over time, little maintenance & easy cleaning
Adinath International (Adinath International)
Shed No.20,near Torrent Sub-station,suryam Industrial Park Odhav Nikol, Ring Road, Nikol, Ahmedabad - 382350, Gujarat
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