Our Products
Salient Features | ||
Complete GMP model. | ||
Basic structure made from M.S. Heavy angles. | ||
Sterilizer inner walls made from AISI SS 316 and outer walls made from AISI SS 304. | ||
Doors provided on both sides, one opening is in non-sterile area and second opening in sterile area. | ||
A grade mineral wool insulation to optimize heat effectiveness and stop heat loses. | ||
Dynamically balanced fan provided for hot air circulation to achieve uniform temperature. | ||
Complete electric panel board with pulley and damper connection. |
Process Operation | ||
The Ampoules / Vials placed in trays are washed in non-sterile room and loaded on the trolley. The trolley is moved to the sterilizer on a transfer trolley. Temperature and Times are set on the Digital Controller. The Impeller mounted on the top circulates the hot air horizontally over the charge. The air is heated by elements mounted on the top. Fresh air enters the system through Hepa Filter Module. The system incorporates two doors, one opening into the sterile room and the other opening in the non-sterile room. Both the doors are pneumatically interlocked. The temperature profile during sterilization cycle is recorded on a circular chart recorder, validation of the system is provided by a six-point digital temperature scanner. After the time period required for sterilizing the batch has elapsed, the heating circuit shuts of the pneumatics damper (exhaust) opens and cooling operation commences. |
Description | ||
Ethylene Oxide (EO or ETO) Gas is commonly used to sterilize objects sensitive to temperatures greater than 60C and /or radiation such as plastics, optics and electrics. Ethylene oxide treatment is generally carried out between 30C and 60C with relative humidity above 30% and a gas concentration between 200 and 800 mg/l, and typically lasts for at least three hours. Ethylene oxide penetrates well, moving through paper, cloth, and some plastic films and is highly effective. ETO can kill all known viruses, bacteria and fungi, including bacterial spores and is compatible with most materials (e.g. of medical devices), even when repeatedly applied. However, it is highly flammable, toxic and carcinogenic. | ||
Ethylene oxide sterilization is a chemical process consisting of four primary variables: gas concentration, humidity, temperature and time. Ethylene oxide is an agent that disrupts the DNA of microorganisms, which prevents them from reproducing. EO sterilization assures that a safe and sterile product will be delivered to the market each and every time. |
Salient Features | ||
Machine is suitable to Sterilize Surgical Medical Device products like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter, Urine Bag etc. | ||
ETO Sterilization reduce microbiological load and increase life span of material. | ||
Modular construction of chamber. | ||
Model is available from 0.5 Cubic Meters to 40 Cubic Metres. | ||
Easy to operate. | ||
Fully automatic operation based on PLC control. | ||
Semi Automatic (Pneumatically Operated Ball Valve) Control. | ||
Contact parts are SS 304 / 316. | ||
Process time about 8 hours. | ||
IQ/OQ/DQ documentation can be offered on demand. (OPTIONAL). | ||
It is useful for prevention of micro biological contamination useful for treatment of spices, dried nuts, Foods Packed cereals etc. |
Model in Feet | Volumetric capacity in m3 | Working Pressure | Working Temperature | Vacuum Pump | Water Circulation Pump | Electric Heaters |
2x2x4 | 0.45 m³ | 1 to 1.5 kg/cm² | 55 to 60°C | 1 H.P. | 0.5 H.P. | 3 KW |
3x3x6 | 1.46 m³ | 1 to 1.5 kg/cm² | 55 to 60°C | 1.5 H.P. | 0.5 H.P. | 6 KW |
4x4x6 | 2.72 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 1.5 H.P. | 0.5 H.P. | 6 KW |
4x4x8 | 3.60 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 2 H.P. | 1 H.P. | 9 KW |
5x5x10 | 6.97 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 3 H.P. | 1 H.P. | 12 KW |
5x5x15 | 11.25 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 3 H.P. | 1 H.P. | 12 KW |
6x6x15 | 16.2 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 5 H.P. | 1.5 H.P. | 18 KW |
6x6x20 | 19.44 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 5 H.P. | 1.5 H.P. | 27 KW |
7x7x20 | 26.46 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 7.5 H.P. | 2 H.P. | 36 KW |
7x7x30 | 44.1 m³ | 1.0 to1.5 kg/cm² | 55 to 60°C | 10 H.P. | 2 H.P. | 54 KW |